Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Create 8 24 mm (5/16 x 15/16 in) slots for MIG-brazing along the edges of the underbody rear side rail reinforcement as noted from the original panel.
  2. Clean and prepare the attaching  surfaces for brazing.

  1. Position the underbody rear side rail reinforcement on the vehicle.
  2. Verify the fit of the underbody rear side rail reinforcement.
  3. Clamp the underbody rear side rail reinforcement into position.

  1. Braze accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Rear Floor Panel Filler Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Steering Gear Replacement (Hydraulic Power Steering)
Special Tools EN 45059 Torque Angle Sensor Kit For equivalent regional tools, refer to Special Tools. Removal Procedure Turn the front wheels to the straight forward position and secure the steering  wheel from moving. Remove the lower steering intermediate shaft bolt (1). ...

Installation Procedure
Prepare all mating surfaces as necessary Align the body lock pillar outer panel reinforcement. Drill 8 mm (5/16 in) for plug welding along the edges of the body lock pillar outer panel reinforcement as noted from the original panel. Clean and prepare the attaching  surfac ...

Front Wheel Drive Shaft Replacement - Left Side
Special Tools CH-313 Slide Hammer CH-6003 Axle Shaft Remover CH-46376 Holding Wrench CH-49400 Hub Spindle Remover DT-6332 Seal Protector EN-956-1 Extension For equivalent regional tools, refer to Special Tools. Removal Procedure Warning: To prevent personal injury and/or component ...

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