Chevrolet Cruze Repair Manual: Removal Procedure
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.

- Locate and mark all the necessary factory welds of the front end sheet
metal cross panel reinforcement (1).
- Drill all factory welds. Note the number and location of welds for
installation of the service assembly.

- Remove the front end sheet metal cross panel reinforcement (1).
- Drill all factory welds.

- Grind factory welds of the front end upper tie bar.

- Remove the front end upper tie bar (1).
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Position the front end upper tie bar (1) on the vehicle.
Verify the fit of the front end upper tie bar.
Clamp the front end upper tie bar into position.
Weld seam accordingly.
...
Other materials:
Thread Inserts
General Purpose Thread Repair Kits.
These kits are available commercially.
Repair Procedure
Warning: Refer to Safety Glasses Warning in the Preface section.
Note: Refer to the thread repair kit manufacturer's instructions
regarding the size of the drill and tap to use. Avoid any buildup ...
Paint Gauges
Paint thickness gauge. measure the total thickness of the vehicle finish. It
is important to accurately measure the thickness of the finish on
each vehicle as the thickness of the finish will vary on each vehicle. Use a
paint gauge before the sanding process in order to accurately
measure how ...
Starting the Engine
Place the transmission in the proper gear.
Notice: If you add electrical parts or accessories, you could change
the way the engine operates. Any resulting damage would not be covered by the vehicle
warranty.
Automatic Transmission
Move the shift lever to P (Park) or N (Neutral). The engine wi ...