
Caution: The air hose test should only be used on fully cured urethane adhesive. Otherwise, damage to the urethane adhesive bead could result in additional leaks.
Note: The compressed air should not exceed 205 kPa (30 psi).
Bubbles will form in the soap solution at the location of the leak.
Water Hose Test
Body Waterleak RepairSteering Gear Replacement (Hydraulic Power Steering)
Special Tools
EN 45059 Torque Angle Sensor Kit
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Turn the front wheels to the straight forward position and secure the
steering wheel from moving.
Remove the lower steering intermediate shaft bolt (1).
...
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front
compartment upper side rail as noted from the original panel.
Clean and prepare the attaching surfaces for welding.
Position the front compartment upper side rail on the vehicle.
Verify the fit of the fr ...
Specifications
Front Door (Diesel)
65 mm
83 mm
Front Door (Diesel)
60 mm
87 mm
Rear Compartment Lid (Diesel)
122 mm
32 mm
Rear Compartment Lid (Ecoline)
162 mm
32 mm
...