Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Body Waterleak Repair

Warning: If the vehicle interior is exposed to moisture and becomes

Warning: If the vehicle interior is exposed to moisture and becomes soaked up to the level of the sensing and diagnostic module (SDM), the SDM and SDM harness connector must be replaced. The SDM could be activated when powered, which could cause airbag deployment and result in personal injury.

Depending on the location of the waterleak, you may have to remove certain interior components in order to repair the leak.

  1. If the floor carpet is wet refer  to Floor Carpet Drying.

  1. Cut out a portion of the adhesive caulking in the leak area from inside or outside of the vehicle.
  2. Clean and remove all loose particles of the adhesive old caulking from the area.
  3. Apply joint body and seam sealer where the old adhesive caulking was removed.
  4. Allow the adhesive caulking to dry for several hours.
  5. Test for leaks.
  6. Install the trim, if removed.
Air Hose Test
Caution: The air hose test should only be used on fully cured urethane adhesive. Otherwise, damage to the urethane adhesive bead could result in additional leaks. Using a liquid detergent, ...

Stationary Window Waterleak Repair
Note: If any water enters the vehicle interior up to the level of the carpet or higher and soaks the carpet, the sensing and diagnostic module (SDM) and the SDM harness connector may need to be rep ...

Other materials:

Rear Wheel Bearing and Hub Replacement (Drum Brake)
Special Tools EN 45059 Torque Angle Sensor Kit For equivalent regional tools, refer to Special Tools. Removal Procedure Raise and suitably support the vehicle. Refer to Lifting   and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and ...

Specifications
Front Door (Diesel) 65 mm 83 mm Front Door (Diesel) 60 mm 87 mm Rear Compartment Lid (Diesel) 122 mm 32 mm Rear Compartment Lid (Ecoline) 162 mm 32 mm ...

Installation Procedure
Clean and prepare the attaching surfaces for welding. Position the roof rear header panel (1) on the vehicle. Verify the fit of the panel. Clamp the roof rear header panel into position. Spot weld accordingly as noted   from the original panel. Apply the sealer ...

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