Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-Brazing along the edges of the front wheelhouse panel rear reinforcement as noted from the original panel.

  1. Create a 5 x 18 mm (4/16 x 11/16 in) slot for MIG-Brazing where front wheelhouse front panel and front wheelhouse panel rear reinforcement overlap.
  2. Clean and prepare the attaching   surfaces for brazing.

  1. Position the front wheelhouse panel rear reinforcement on the vehicle.
  2. Verify the fit of the front wheelhouse panel rear reinforcement.
  3. Clamp the front wheelhouse panel rear reinforcement into position.

  1. Braze accordingly.

  1. Braze the joint from front wheelhouse panel rear reinforcement to front wheelhouse   front panel accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Front Compartment Upper Side Rail Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Installation Procedure
Prepare all mating surfaces as necessary Align the body lock pillar outer panel reinforcement. Drill 8 mm (5/16 in) for plug welding along the edges of the body lock pillar outer panel reinforcement as noted from the original panel. Clean and prepare the attaching  surfac ...

Floor Carpet Drying
If the carpet or the pad or insulator is wet, use the following criteria for drying or for replacing the components: For a 1-piece carpet assembly bonded to a cotton or a fiber padding, replace the entire assembly For a 2-piece carpet assembly with a cotton or a fiber padding, replace ...

Aluminum Wheel Porosity Repair
Remove the tire and wheel. Refer to Tire and Wheel Removal   and Installation. Inflate the tire to the manufactures specified pressure as stated on the tire. Submerge the tire/wheel into a water bath in order to locate the leak. Inscribe a mark on the wheel in order to indic ...

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