Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-Brazing along the edges of the front wheelhouse panel rear reinforcement as noted from the original panel.

  1. Create a 5 x 18 mm (4/16 x 11/16 in) slot for MIG-Brazing where front wheelhouse front panel and front wheelhouse panel rear reinforcement overlap.
  2. Clean and prepare the attaching   surfaces for brazing.

  1. Position the front wheelhouse panel rear reinforcement on the vehicle.
  2. Verify the fit of the front wheelhouse panel rear reinforcement.
  3. Clamp the front wheelhouse panel rear reinforcement into position.

  1. Braze accordingly.

  1. Braze the joint from front wheelhouse panel rear reinforcement to front wheelhouse   front panel accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Front Compartment Upper Side Rail Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Rear Side Door Window Adjustment
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Warning: Refer to Express Window Down Warning in the Preface section. Preliminary Procedures Remove the rear side door trim. Refer to Rear Side  Door Trim Replacement. Remove the water deflector. ...

Auxiliary Devices
If equipped, the AUX inputs are in the center console and allows portable devices to connect to the vehicle using the 3.5 mm(1/8 in) auxiliary jack or USB port. 3.5mm Jack Connect a 3.5mm (1/8 in) cable to the auxiliary input jack to use a portable audio player. Playback of an audio device th ...

Front Bumper Fascia Guide Replacement
Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Front Bumper Fascia Guide Rivet (Qty: 2) Headlamp Bolt Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 N·m (23 lb in) Front Bumper Fascia Guide Front Bumper ...

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