Chevrolet Cruze Repair Manual: Installation Procedure
- Prepare all mating surfaces as necessary.
- Align the front hinge pillar body reinforcement.

- Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing in locations
where you can not apply a resistance spot
welder.
- Clean and prepare the attaching surfaces for spot welding and brazing.

- Position the front hinge pillar body reinforcement on the vehicle.
- Verify the fit of the front hinge pillar body reinforcement.
- Clamp the front hinge pillar body reinforcement into position.

- Plug weld accordingly.

- Spot weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed ...
Other materials:
Fuel and Evaporative Emission Pipe Warning
Warning: In order to reduce the risk of fire and personal injury observe
the following items:
Replace all nylon fuel pipes that are nicked, scratched or damaged
during installation, do not attempt to repair the sections of the
nylon fuel pipes
Do not hammer directly on the fuel harness ...
Instrument Panel Tie Bar Replacement (Right Hand Drive)
Removal Procedure
Remove instrument panel compartment. Refer to Instrument Panel
Compartment Replacement.
Remove instrument panel wiring harness (2) from instrument panel tie bar
(1).
Disconnect electrical connectors.
Remove instrument panel tie bar (1).
Remov ...
Cooling System
The cooling system allows the engine to maintain the correct working temperature.
1.4L L4 Engine Shown, 1.8L L4 Engine Similar
1. Engine Cooling Fan (Out of View)
2. Engine Coolant Surge Tank and Pressure Cap
WARNING
An electric engine cooling fan under the hood can start up even when the eng ...