Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Prepare all mating surfaces as necessary.
  2. Align the front hinge pillar body reinforcement.

  1. Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing in locations where you can not apply   a resistance spot welder.
  2. Clean and prepare the attaching surfaces for spot welding and brazing.

  1. Position the front hinge pillar body reinforcement on the vehicle.
  2. Verify the fit of the front hinge pillar body reinforcement.
  3. Clamp the front hinge pillar body reinforcement into position.

  1. Plug weld accordingly.

  1. Spot weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and She ...

Roof Outer Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed ...

Other materials:

Rear Spring Insulator Replacement
Removal Procedure Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle. Support the rear axle with a tall jack stand near the shock absorber. Remove the lower shock bolt. Refer to Shock Absorber Replacement. Using the tall jack stands, slowly lower the rear a ...

Front Brake Rotor Replacement
Special Tools CH-41013 Rotor Resurfacing Kit CH-42450-A Wheel Hub Resurfacing Kit For equivalent regional tools, refer to Special Tools. Removal Procedure Warning: Refer to Brake Dust Warning in the Preface section. Raise and support the vehicle. Refer to Lifting  and Jacking ...

Auxiliary Devices
If equipped, the AUX inputs are in the center console and allows portable devices to connect to the vehicle using the 3.5 mm(1/8 in) auxiliary jack or USB port. 3.5mm Jack Connect a 3.5mm (1/8 in) cable to the auxiliary input jack to use a portable audio player. Playback of an audio device th ...

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