Chevrolet Cruze Repair Manual: Installation Procedure

Chevrolet Cruze Repair Manual / Body repair / Frame and Underbody / Drivetrain and Front Suspension Frame Insulator Replacement / Installation Procedure

Install the following components on the drivetrain and front suspension frame:

CH 49460-1 adapter (2).
CH 49460-2 adapter (4).
CH 6615-10 hydraulic cylinder (1).
NEW frame insulator (3)

Note: Check marking of frame insulator.

Press carefully the frame insulator in to the front suspension frame, using CH 6616 hand pump .
Remove the following components from the drivetrain and front suspension frame:

CH 49460-1 adapter .
CH 49460-2 adapter .
CH 6615-10 hydraulic cylinder .

Install the drivetrain and front suspension frame. Refer to Drivetrain and Front Suspension Frame Replacement.

Front Wheelhouse Liner Replacement

Preliminary Procedure

Preliminary Procedure

Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.

Front Wheelhouse Liner Screw (Qty: 5)

Caution: Refer to Fastener Caution in the Preface section.

Tighten 2.5 N·m (23 lb in)

Front Wheelhouse Liner Plastic Retainer (Qty: 7)
Front Wheelhouse Liner

Rear Wheelhouse Panel Liner Replacement

Preliminary Procedure

Preliminary Procedure

Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.

Rear Wheelhouse Panel Liner Screw (Qty: 4)

Caution: Refer to Fastener Caution in the Preface section.

Tighten 2.5 N·m (23 lb in)

Rear Wheelhouse Panel Liner Nut (Qty: 2)

Tighten 2.5 N·m (23 lb in)

Rear Wheelhouse Panel Liner Plastic Retainer (Qty: 2)
Rear Wheelhouse Panel Liner

Front Fog Lamp Bezel Replacement

Preliminary Procedure

Preliminary Procedure

Remove front bumper fascia. Refer to Front Bumper Fascia Replacement.
Remove front fog lamp. Refer to Front Fog Lamp Replacement.

Front Fog Lamp Bezel Screw

Caution: Refer to Fastener Caution in the Preface section.

Tighten 2.5 N·m (23 lb in)

Front Fog Lamp Bezel

Procedure

Disengage the 4 inner retainer tabs securing the bezel to the front bumper fascia.
Pull outward from the outer edge in order to release the outer retention clips securing the bezel to the front bumper fascia.
Remove the front fog lamp bezel.

Special Tools and Equipment

Paint and Coatings

Removal Procedure

Remove the drivetrain and front suspension frame. Refer to Drivetrain and Front Suspension Frame Replacement. Mark Installation position of insulator (2) at frame (1). ...

Other materials:

Installation Procedure
Apply structural adhesive on the flanges of the rear side door inner panel where the rear side door outer panel bears on. Align the rear side door outer panel. Verify the fit of the rear side door outer panel. Clamp the rear side door outer panel into position. Pre-fla ...

Front Side Door Window Weatherstrip Replacement
Preliminary Procedure Remove the outside rearview mirror. Refer to Outside Rearview Mirror Replacement. Remove the front side door window frame rear cover. Refer to Front Side Door Window Frame Rear Cover Replacement. Front Side Door Window Weatherstrip Procedure Pull the ...

Installation Procedure
Cut the rocker outer panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused portion of the ...