Chevrolet Cruze Repair Manual: Installation Procedure
- Install the following components on the drivetrain and front suspension frame:
- CH 49460-1 adapter (2).
- CH 49460-2 adapter (4).
- CH 6615-10 hydraulic cylinder (1).
- NEW frame insulator (3)
Note: Check marking of frame insulator.
- Press carefully the frame insulator in to the front suspension frame, using CH 6616 hand pump .
- Remove the following components from the drivetrain and front suspension frame:
- CH 49460-1 adapter .
- CH 49460-2 adapter .
- CH 6615-10 hydraulic cylinder .
- Install the drivetrain and front suspension frame. Refer to Drivetrain and Front Suspension Frame Replacement.
Front Wheelhouse Liner Replacement
Preliminary Procedure
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
- Front Wheelhouse Liner Screw (Qty: 5)
Caution: Refer to Fastener Caution in the Preface section.
Tighten 2.5 N·m (23 lb in)
- Front Wheelhouse Liner Plastic Retainer (Qty: 7)
- Front Wheelhouse Liner
Rear Wheelhouse Panel Liner Replacement
Preliminary Procedure
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
- Rear Wheelhouse Panel Liner Screw (Qty: 4)
Caution: Refer to Fastener Caution in the Preface section.
Tighten 2.5 N·m (23 lb in)
- Rear Wheelhouse Panel Liner Nut (Qty: 2)
Tighten 2.5 N·m (23 lb in)
- Rear Wheelhouse Panel Liner Plastic Retainer (Qty: 2)
- Rear Wheelhouse Panel Liner
Front Fog Lamp Bezel Replacement
Preliminary Procedure
- Remove front bumper fascia. Refer to Front Bumper Fascia Replacement.
- Remove front fog lamp. Refer to Front Fog Lamp Replacement.
Front Fog Lamp Bezel Screw
Caution: Refer to Fastener Caution in the Preface section.
Tighten 2.5 N·m (23 lb in)
Front Fog Lamp Bezel
Procedure
- Disengage the 4 inner retainer tabs securing the bezel to the front bumper fascia.
- Pull outward from the outer edge in order to release the outer retention clips securing the bezel to the front bumper fascia.
- Remove the front fog lamp bezel.
Special Tools and Equipment
Removal Procedure
Remove the drivetrain and front suspension frame. Refer to Drivetrain
and Front Suspension Frame Replacement.
Mark Installation position of insulator (2) at frame (1).
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Other materials:
Rear Bumper Fascia Outer Guide Replacement
Preliminary Procedure
Remove the rear bumper fascia. Refer to Rear Bumper Fascia Replacement.
Rear Bumper Fascia Outer Guide Rivet (Qty: 3)
Special Tools
BO-594-A Hand Rivet Tongs
For equivalent regional tools, refer to Special Tools.
Rear Bumper Fascia Outer Guide
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Installation Procedure
Align the front side door outer panel.
Verify the fit of the front side door outer panel.
Clamp the front side door outer panel
into position.
Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .
Continue to hammer in stages along the hem flanges.
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Front Suspension Description and Operation
The front suspension has 2 primary purposes:
Isolate the driver from irregularities in the road surface.
Define the ride and handling characteristics of the vehicle.
The front suspension absorbs the impact of the tires travelling over
irregular road surfaces and dissipates this energy thr ...
