Chevrolet Cruze Repair Manual: Installation Procedure
- Install the following components on the drivetrain and front suspension frame:
- CH 49460-1 adapter (2).
- CH 49460-2 adapter (4).
- CH 6615-10 hydraulic cylinder (1).
- NEW frame insulator (3)
Note: Check marking of frame insulator.
- Press carefully the frame insulator in to the front suspension frame, using CH 6616 hand pump .
- Remove the following components from the drivetrain and front suspension frame:
- CH 49460-1 adapter .
- CH 49460-2 adapter .
- CH 6615-10 hydraulic cylinder .
- Install the drivetrain and front suspension frame. Refer to Drivetrain and Front Suspension Frame Replacement.
Front Wheelhouse Liner Replacement
Preliminary Procedure
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
- Front Wheelhouse Liner Screw (Qty: 5)
Caution: Refer to Fastener Caution in the Preface section.
Tighten 2.5 N·m (23 lb in)
- Front Wheelhouse Liner Plastic Retainer (Qty: 7)
- Front Wheelhouse Liner
Rear Wheelhouse Panel Liner Replacement
Preliminary Procedure
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
- Rear Wheelhouse Panel Liner Screw (Qty: 4)
Caution: Refer to Fastener Caution in the Preface section.
Tighten 2.5 N·m (23 lb in)
- Rear Wheelhouse Panel Liner Nut (Qty: 2)
Tighten 2.5 N·m (23 lb in)
- Rear Wheelhouse Panel Liner Plastic Retainer (Qty: 2)
- Rear Wheelhouse Panel Liner
Front Fog Lamp Bezel Replacement
Preliminary Procedure
- Remove front bumper fascia. Refer to Front Bumper Fascia Replacement.
- Remove front fog lamp. Refer to Front Fog Lamp Replacement.
Front Fog Lamp Bezel Screw
Caution: Refer to Fastener Caution in the Preface section.
Tighten 2.5 N·m (23 lb in)
Front Fog Lamp Bezel
Procedure
- Disengage the 4 inner retainer tabs securing the bezel to the front bumper fascia.
- Pull outward from the outer edge in order to release the outer retention clips securing the bezel to the front bumper fascia.
- Remove the front fog lamp bezel.
Special Tools and Equipment
Removal Procedure
Remove the drivetrain and front suspension frame. Refer to Drivetrain
and Front Suspension Frame Replacement.
Mark Installation position of insulator (2) at frame (1).
...
Other materials:
Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-Brazing along the edges
of the front wheelhouse front panel as noted from the
original panel.
Create a 5 x 18 mm (4/16 x 11/16 in) slot for MIG-Brazing where front
wheelhouse front panel and front wheelhouse overlap.
C ...
Basecoat/Clearcoat Paint Systems
Warning: Exposure to isocyanates during paint preparation and
application processes can cause severe breathing problems. Read and
follow all of the instructions from the manufacturers of painting materials,
equipment, and protective gear.
All paint finish repairs of rigid exterior surfaces mus ...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cable. Refer to Bat ...
