Chevrolet Cruze Repair Manual: Installation Procedure

Chevrolet Cruze Repair Manual / Body repair / Frame and Underbody / Drivetrain and Front Suspension Frame Insulator Replacement / Installation Procedure

Install the following components on the drivetrain and front suspension frame:

CH 49460-1 adapter (2).
CH 49460-2 adapter (4).
CH 6615-10 hydraulic cylinder (1).
NEW frame insulator (3)

Note: Check marking of frame insulator.

Press carefully the frame insulator in to the front suspension frame, using CH 6616 hand pump .
Remove the following components from the drivetrain and front suspension frame:

CH 49460-1 adapter .
CH 49460-2 adapter .
CH 6615-10 hydraulic cylinder .

Install the drivetrain and front suspension frame. Refer to Drivetrain and Front Suspension Frame Replacement.

Front Wheelhouse Liner Replacement

Preliminary Procedure

Preliminary Procedure

Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.

Front Wheelhouse Liner Screw (Qty: 5)

Caution: Refer to Fastener Caution in the Preface section.

Tighten 2.5 N·m (23 lb in)

Front Wheelhouse Liner Plastic Retainer (Qty: 7)
Front Wheelhouse Liner

Rear Wheelhouse Panel Liner Replacement

Preliminary Procedure

Preliminary Procedure

Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.

Rear Wheelhouse Panel Liner Screw (Qty: 4)

Caution: Refer to Fastener Caution in the Preface section.

Tighten 2.5 N·m (23 lb in)

Rear Wheelhouse Panel Liner Nut (Qty: 2)

Tighten 2.5 N·m (23 lb in)

Rear Wheelhouse Panel Liner Plastic Retainer (Qty: 2)
Rear Wheelhouse Panel Liner

Front Fog Lamp Bezel Replacement

Preliminary Procedure

Preliminary Procedure

Remove front bumper fascia. Refer to Front Bumper Fascia Replacement.
Remove front fog lamp. Refer to Front Fog Lamp Replacement.

Front Fog Lamp Bezel Screw

Caution: Refer to Fastener Caution in the Preface section.

Tighten 2.5 N·m (23 lb in)

Front Fog Lamp Bezel

Procedure

Disengage the 4 inner retainer tabs securing the bezel to the front bumper fascia.
Pull outward from the outer edge in order to release the outer retention clips securing the bezel to the front bumper fascia.
Remove the front fog lamp bezel.

Special Tools and Equipment

Paint and Coatings

Removal Procedure

Remove the drivetrain and front suspension frame. Refer to Drivetrain and Front Suspension Frame Replacement. Mark Installation position of insulator (2) at frame (1). ...

Other materials:

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR Dis ...

Floor Air Outlet Replacement
Removal Procedure Remove the instrument panel assembly. Refer to Instrument Panel Assembly Replacement. Remove the instrument panel wiring harness (2) from the instrument panel tie bar (1). Disconnect the electrical connectors. Remove the instrument panel tie bar ...

Installation Procedure
Align the rear compartment floor panel. Drill 4 mm (3/16 in) for rivets along the edges of the rear compartment floor were you cant apply a resistance spot welder. Clean and prepare the attaching surfaces for spot welding and riveting. Apply structural adhesive to all a ...