Specifications

Engine Shield Replacement

Preliminary Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Caution: Refer to Fastener Caution in the Preface section.
Tighten 40 N·m (30 lb ft)
Front Compartment Insulator Replacement

Preliminary Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Caution: Refer to Fastener Caution in the Preface section.
Tighten 3 N·m (3 lb in)
Front Compartment Splash Shield Replacement

Caution: Refer to Fastener Caution in the Preface section.
Tighten 3 N·m (27 lb in)
Ultra High Strength Dual Phase Steel
Drivetrain and Front Suspension Frame ReplacementSpecifications
Front Door (Diesel)
65 mm
83 mm
Front Door (Diesel)
60 mm
87 mm
Rear Compartment Lid (Diesel)
122 mm
32 mm
Rear Compartment Lid (Ecoline)
162 mm
32 mm
...
Installation Procedure
Note: If the location of the original plug weld holes can
not be determined, space the plug weld holes every 40 mm (1½ in).
Drill 8 mm (5/16 in) for plug welding along the edges of the underbody
rear side rail reinforcement as noted from
the original panel.
Clean and ...
Instrument Panel Wiring Harness Replacement
Removal Procedure
Remove instrument panel compartment assembly. Refer to Instrument
Panel Compartment Replacement.
Remove instrument panel wiring harness (2) from instrument panel tie bar
(1).
Disconnect electrical connectors.
Installation Procedure
Ins ...