Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Create cut lines on the quarter outer panel.
Note: Do not damage any inner panels or reinforcements.
- Cut the panel where sectioning is to be performed.
- Open the wheelhouse flanging.
- Locate and mark all the necessary factory welds of the quarter outer panel.
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Remove the damaged quarter outer panel.
Quarter Outer Panel Sectioning (MIG-Brazing)
Special Tools
BO-6396 Bonding Pliers
BO-6392 Flanging Tool Kit
For equivalent regional tools, refer to Special Tools.
Note: According to different corrosion warranties, only the
regional m ...
Installation Procedure
Cut the quarter outer panel in corresponding locations to fit the
remaining original panel. The sectioning joint should be trimmed to
allow a gap of one-and-one-half-times the metal thickn ...
Other materials:
Engine Heater
The engine heater, if available, can help in cold weather conditions at or below
−18°C (0°F) for easier starting and better fuel economy during engine warm-up. Plug
in the heater at least four hours before starting the vehicle. An internal thermostat
in the plug end of the cord will prev ...
Strut Assembly Replacement
Special Tools
CH 49375 Wrench
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Raise and the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and
Installation.
Separate the brake hose ...
Prevailing Torque Fasteners
Prevailing torque fasteners create a thread interface between the fastener
and the fastener counterpart in order to prevent the fastener
from loosening.
All Metal Prevailing Torque Fasteners
These fasteners accomplish the thread interface by a designed distortion or
deformation in the fastene ...
