Chevrolet Cruze Repair Manual: Aluminum Wheel Porosity Repair

Chevrolet Cruze Repair Manual / Suspension / Tires and Wheels / Aluminum Wheel Porosity Repair

Remove the tire and wheel. Refer to Tire and Wheel Removal and Installation.
Inflate the tire to the manufactures specified pressure as stated on the tire.
Submerge the tire/wheel into a water bath in order to locate the leak.
Inscribe a mark on the wheel in order to indicate the leak areas.
Inscribe a mark on the tire at the valve stem in order to indicate the orientation of the tire to the wheel.
Remove the tire from the wheel. Refer to Tire Dismounting and Mounting.

Note: Do not damage the exterior surface of the wheel.

Use number 80 grit sandpaper to scuff the inside of the rim surface at the leak area.
Use general purpose cleaner to clean the leak area.
Apply 3 mm (0.12 in) thick layer of adhesive/sealant to the leak area. Refer to Adhesives, Fluids, Lubricants, and Sealers.
Allow for the adhesive/sealant to dry.
Align the inscribed mark on the tire with the valve stem on the wheel.
Install the tire to the wheel. Refer to Tire Dismounting and Mounting.
Pressurize the tire to 276 kPa (40 psi).
Submerge the tire/wheel into a water bath in order ensure the leak is sealed.
Inflate the tire to the specified pressure as stated on the tire placard.
Balance the tire and wheel. Refer to Tire and Wheel Assembly Balancing - Off Vehicle.
Install the tire and wheel. Refer to Tire and Wheel Removal and Installation.

Aluminum Wheel Refinishing

Finish Damage Evaluation Procedure Note: If the wheels are chrome-plated, do not re-plate or refinish the wheels. If the wheels are polished aluminum, do not refinish the wheels in the de ...

Other materials:

Installation Procedure
Cut the front hinge pillar body in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused portion of ...

Filling the Tank
WARNING Fuel vapors and fuel fires burn violently and can cause injury or death. • To help avoid injuries to you and others, read and follow all the instructions on the fuel pump island. • Turn off the engine when refueling. • Keep sparks, flames, and smoking materials away from fuel. • Do no ...

Headlining Trim Panel Replacement (With Sunroof)
Warning: Do not attempt to repair or alter the head impact energy-absorbing material glued to the headliner or to the garnish trims. If the material is damaged, replace the headliner and/or the garnish trim. Failure to do so could result in personal injury. Caution: If a vehicle is equip ...