Chevrolet Cruze Repair Manual: Aluminum Wheel Porosity Repair

Chevrolet Cruze Repair Manual / Suspension / Tires and Wheels / Aluminum Wheel Porosity Repair

Remove the tire and wheel. Refer to Tire and Wheel Removal and Installation.
Inflate the tire to the manufactures specified pressure as stated on the tire.
Submerge the tire/wheel into a water bath in order to locate the leak.
Inscribe a mark on the wheel in order to indicate the leak areas.
Inscribe a mark on the tire at the valve stem in order to indicate the orientation of the tire to the wheel.
Remove the tire from the wheel. Refer to Tire Dismounting and Mounting.

Note: Do not damage the exterior surface of the wheel.

Use number 80 grit sandpaper to scuff the inside of the rim surface at the leak area.
Use general purpose cleaner to clean the leak area.
Apply 3 mm (0.12 in) thick layer of adhesive/sealant to the leak area. Refer to Adhesives, Fluids, Lubricants, and Sealers.
Allow for the adhesive/sealant to dry.
Align the inscribed mark on the tire with the valve stem on the wheel.
Install the tire to the wheel. Refer to Tire Dismounting and Mounting.
Pressurize the tire to 276 kPa (40 psi).
Submerge the tire/wheel into a water bath in order ensure the leak is sealed.
Inflate the tire to the specified pressure as stated on the tire placard.
Balance the tire and wheel. Refer to Tire and Wheel Assembly Balancing - Off Vehicle.
Install the tire and wheel. Refer to Tire and Wheel Removal and Installation.

Aluminum Wheel Refinishing

Finish Damage Evaluation Procedure Note: If the wheels are chrome-plated, do not re-plate or refinish the wheels. If the wheels are polished aluminum, do not refinish the wheels in the de ...

Other materials:

Installation Procedure
Prepare all mating surfaces as necessary Align the body lock pillar outer panel reinforcement. Drill 8 mm (5/16 in) for plug welding along the edges of the body lock pillar outer panel reinforcement as noted from the original panel. Clean and prepare the attaching surfac ...

Tail Lamp Replacement
Preliminary Procedures Open and support the rear compartment lid. Remove the body side trim panel replacement in order to expose the tail lamp pocket nuts. Refer to Body Side Trim Panel Replacement - Left Side. Tail Lamp Bolt (Qty: 2) Caution: Refer to Fastener Caut ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. Refer to Batter ...