Chevrolet Cruze Repair Manual: Aluminum Wheel Porosity Repair
- Remove the tire and wheel. Refer to Tire and Wheel Removal
and Installation.
- Inflate the tire to the manufactures specified pressure as stated on the
tire.
- Submerge the tire/wheel into a water bath in order to locate the leak.
- Inscribe a mark on the wheel in order to indicate the leak areas.
- Inscribe a mark on the tire at the valve stem in order to indicate the
orientation of the tire to the wheel.
- Remove the tire from the wheel. Refer to Tire Dismounting and Mounting.
Note: Do not damage the exterior surface of the wheel.
- Use number 80 grit sandpaper to scuff the inside of the rim surface at
the leak area.
- Use general purpose cleaner to clean the leak area.
- Apply 3 mm (0.12 in) thick layer of adhesive/sealant to the leak area.
Refer to Adhesives, Fluids, Lubricants, and Sealers.
- Allow for the adhesive/sealant to dry.
- Align the inscribed mark on the tire with the valve stem on the wheel.
- Install the tire to the wheel. Refer to Tire Dismounting and Mounting.
- Pressurize the tire to 276 kPa (40 psi).
- Submerge the tire/wheel into a water bath in order ensure the leak is
sealed.
- Inflate the tire to the specified pressure as stated on the tire
placard.
- Balance the tire and wheel. Refer to Tire and Wheel Assembly Balancing -
Off Vehicle.
- Install the tire and wheel. Refer to Tire and Wheel Removal and
Installation.
Finish Damage Evaluation Procedure
Note:
If the wheels are chrome-plated, do not re-plate or refinish the
wheels.
If the wheels are polished aluminum, do not refinish the wheels in
the de ...
Other materials:
Headlamp Mount Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface sec ...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cable. Refer to Batt ...
Installation Procedure
Prepare all mating surfaces as necessary
Align the body lock pillar outer panel reinforcement.
Drill 8 mm (5/16 in) for plug welding along the edges of the body lock
pillar outer panel reinforcement as noted from the original
panel.
Clean and prepare the attaching surfac ...