Chevrolet Cruze Repair Manual: Dual Phase Steel

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Dual Phase Steel

This information provides repair recommendations and general guidelines for steel classified as Dual Phase Steel (Dual Phase Steel with a tensile strength up to and including 800 MPa), also known as DP.

General Motors recommends the following when repairing or replacing this type of steel during collision repair.

Note: The use of heat to repair damage is not recommended for this classification of steel.

Recommended Repairs

Cold repairs can be performed on this type of steel, unless the damage includes kinks. If the damage includes kinks, the part should be replaced
Sectioning or partial replacement of this type of steel is recommended only at approved locations, in a specific sectioning procedure.
This type of steel can be used as a sleeve, or backer plate, when recommended in a specific sectioning procedure.
Squeeze Resistance Spot Welding can be used to replace factory spot welds, where applicable.
MIG plug welding and MIG stitch welding can be used on this type of steel.
MIG Brazing can be used on this type of steel.

Installation Procedure

Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges of the tail lamp pocket as noted f rom the original panel. Note: Clean and prepare the attaching surf ...

High Strength Low Alloy Steel

This information provides repair recommendations and general guidelines for steel classified as High Strength Low Alloy Steel, also known as HSLA. This type of steel normally has a tensile strength ...

Other materials:

Interior Care
To prevent dirt particle abrasions, regularly clean the vehicle's interior. Immediately remove any soils. Note that newspapers or dark garments that can transfer color to home furnishings can also permanently transfer color to the vehicle's interior. Use a soft bristle brush to remove ...

Stabilizer Shaft Link Replacement
Preliminary Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the front tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation. Stabilizer Shaft Link Nut (Qty: 2) Caution: Refer to Fastener Caution in the Pr ...

Front Side Door Weatherstrip Replacement - Body Side
Front Side Door Weatherstrip - Body Side Procedure Start at the rear upper corner of the door opening and pull the weatherstrip away from the door opening flange. Position the weatherstrip in the upper corner of the center pillar. Working downward along the front edge, in ...