Chevrolet Cruze Repair Manual: Dual Phase Steel
This information provides repair recommendations and general guidelines for steel classified as Dual Phase Steel (Dual Phase Steel with a tensile strength up to and including 800 MPa), also known as DP.
General Motors recommends the following when repairing or replacing this type of steel during collision repair.
Note: The use of heat to repair damage is not recommended for this classification of steel.
Recommended Repairs
- Cold repairs can be performed on this type of steel, unless the damage includes kinks. If the damage includes kinks, the part should be replaced
- Sectioning or partial replacement of this type of steel is recommended only at approved locations, in a specific sectioning procedure.
- This type of steel can be used as a sleeve, or backer plate, when recommended in a specific sectioning procedure.
- Squeeze Resistance Spot Welding can be used to replace factory spot welds, where applicable.
- MIG plug welding and MIG stitch welding can be used on this type of steel.
- MIG Brazing can be used on this type of steel.
Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges
of the tail lamp pocket as noted f rom the
original panel.
Note:
Clean and prepare the attaching surf ...
High Strength Low Alloy Steel
This information provides repair recommendations and general guidelines for
steel classified as High Strength Low Alloy Steel, also known
as HSLA. This type of steel normally has a tensile strength ...
Other materials:
Front Fog Lamp Replacement
Preliminary Procedures
Raise and support the vehicle. Refer to Lifting
and Jacking the Vehicle.
Remove the front bumper fascia. Refer to Front Bumper Fascia
Replacement.
Disconnect fog lamp bulb socket electrical connector.
Front Fog Lamp Screws (Qty: 3)
Caution: Refer t ...
Roof
Specifications
Sunroof Schematics
Sunroof Component Views
Sunroof Frame
Sunroof Sunshade
Sunroof Window
Sunroof Window Seal
Sunroof Housing Rear Drain Hose
Sunroof Housing Drain Gutter
Sunroof Frame Bolts
Sunroof Window Guide
Sunroof Air Deflector Cover
Su ...
Removal Procedure
Warning: Refer to Cracked Window Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section
Note: Position the vehicle on level ground and move the front
wheels to the straight-ahead position.
Disconnect battery.
Remove air inlet grill ...
