Chevrolet Cruze Repair Manual: Installation Procedure

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Tail Lamp Pocket Replacement (MIG-Brazing) / Installation Procedure

Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges of the tail lamp pocket as noted f rom the original panel.

Note:

Clean and prepare the attaching surfaces for brazing.

Position the tail lamp pocket on the vehicle.
Verify the fit of the tail lamp pocket.
Clamp the tail lamp pocket into position.

Braze accordingly.
Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
Install all related panels and components.
Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Enable the SIR system. Refer to SIR Disabling and Enabling.

Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

This information provides repair recommendations and general guidelines for steel classified as Dual Phase Steel (Dual Phase Steel with a tensile strength up to and including 800 MPa), also known a ...

Other materials:

Installation Procedure
Cut the front compartment front rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused porti ...

Front Bumper Fascia Guide Replacement
Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Front Bumper Fascia Guide Rivet (Qty: 2) Headlamp Bolt Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 N·m (23 lb in) Front Bumper Fascia Guide Front Bumper ...

Tire Pressure Monitor Operation
This vehicle may have a Tire Pressure Monitor System (TPMS). The TPMS is designed to warn the driver when a low tire pressure condition exists. TPMS sensors are mounted onto each tire and wheel assembly, excluding the spare tire and wheel assembly. The TPMS sensors monitor the air pressure in t ...