Chevrolet Cruze Repair Manual: Installation Procedure

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Tail Lamp Pocket Replacement (MIG-Brazing) / Installation Procedure

Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges of the tail lamp pocket as noted f rom the original panel.

Note:

Clean and prepare the attaching surfaces for brazing.

Position the tail lamp pocket on the vehicle.
Verify the fit of the tail lamp pocket.
Clamp the tail lamp pocket into position.

Braze accordingly.
Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
Install all related panels and components.
Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Enable the SIR system. Refer to SIR Disabling and Enabling.

Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

This information provides repair recommendations and general guidelines for steel classified as Dual Phase Steel (Dual Phase Steel with a tensile strength up to and including 800 MPa), also known a ...

Other materials:

Tire Pressure
Tires need the correct amount of air pressure to operate effectively. Notice: Neither tire underinflation nor overinflation is good. Underinflated tires, or tires that do not have enough air, can result in: • Tire overloading and overheating which could lead to a blowout. • Premature or irregula ...

Steering Linkage Outer Tie Rod Replacement
Preliminary Procedure Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. Steering Linkage Tie Rod Nut Caution: Refer to Fastener Caution in the Preface section. Tighten 35 N·m (26 lb ft) Steering Linkage Inner Tie Rod Nut Tighten 60 N·m (44 ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse front panel as noted from the original panel. Drill 8 mm (5/16 in) for plug welding where front wheelhouse front panel and front wheelhouse overlap. Clean and prepare the attaching surfaces f ...