Chevrolet Cruze Repair Manual: Installation Procedure

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Tail Lamp Pocket Replacement (MIG-Brazing) / Installation Procedure

Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges of the tail lamp pocket as noted f rom the original panel.

Note:

Clean and prepare the attaching surfaces for brazing.

Position the tail lamp pocket on the vehicle.
Verify the fit of the tail lamp pocket.
Clamp the tail lamp pocket into position.

Braze accordingly.
Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
Install all related panels and components.
Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Enable the SIR system. Refer to SIR Disabling and Enabling.

Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

This information provides repair recommendations and general guidelines for steel classified as Dual Phase Steel (Dual Phase Steel with a tensile strength up to and including 800 MPa), also known a ...

Other materials:

Instrument Panel Cluster Lower Trim Plate Replacement
Preliminary Procedure Remove instrument panel cluster trim plate. Refer to Instrument Panel Cluster Trim Plate Replacement. Instrument Panel Cluster Lower Trim Plate Screw (Qty: 4) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 N·m (23 lb in) Instrument Pa ...

Installation Procedure
Align the rear compartment floor panel. Drill 4 mm (3/16 in) for rivets along the edges of the rear compartment floor were you cant apply a resistance spot welder. Clean and prepare the attaching surfaces for spot welding and riveting. Apply structural adhesive to all a ...

Ultrasonic Parking Assist
The Ultrasonic Rear Parking Assist (URPA) system assists the driver with parking and avoiding objects while in R (Reverse). URPA operates at speeds less than 8 km/h (5 mph). The sensors on the rear bumper detect objects up to 2.5m (8 ft) behind the vehicle, and at least 20 cm (8 in) off the gr ...