Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Locate and mark all the necessary factory welds of the body rear end panel.
Note: Drill factory welds in area of the rear end upper panel reinforcement (1) from above. Create slots out of the drill holes for later brazing.
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Remove the tail lamp pocket.
Tail Lamp Pocket Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges
of the tail lamp pocket as noted f rom the
original panel.
Note:
Clean and prepare the attaching surf ...
Other materials:
Installation Procedure
Apply structural adhesive on the flanges of the front side door inner
panel where the front side door outer panel bears on.
Align the front side door outer panel.
Verify the fit of the front side door outer panel.
Clamp the front side door outer panel into position.
Pre-f ...
Exhaust Flexible Pipe Replacement (1.6L LXT)
Removal Procedure
Warning: Refer to Hot Exhaust System Warning in the Preface section.
Warning: Refer to Protective Goggles and Glove Warning in the Preface section.
Open the hood.
Raise the vehicle by its full height. Refer to Lifting and Jacking the
Vehicle.
Remove the heate ...
Interior Lighting
Dome Lamps
The dome lamp controls are located in the headliner.
: Press to turn the lamps off, even
when a door is open.
: Press to turn the lamps on automatically
when a door is opened.
: Press to turn on the dome lamps.
Reading Lamps
The reading lamps are located in the overhead con ...
