Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Front Bumper Impact Bar Replacement

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Front Bumper Impact Bar Replacement

Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.

  1. Remove the 8 front bumper impact bar bolts (1).

  1. Cut the front bumper impact bar left and right.
  2. Locate and mark all factory welds.

  1. Drill all factory welds.

  1. Remove the remaining parts of 8. the front bumper impact bar.

Installation Procedure

  1. Position the front bumper impact bar on the vehicle.

Caution: Refer to Fastener Caution in the Preface section.

  1. Install the 8 front bumper impact bar bolts (1) and tighten to 110 Nm (81 lb ft).

Note: Use only the original front bumper impact bar bolts. Replace bolts if damaged.

  1. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  2. Install all related panels and components.
  3. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  4. Enable the SIR system. Refer to SIR Disabling and Enabling.
Overlap/Backing Plate Sectioning (Welding)
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Fit the service panel   to the vehicle to ensure a proper fit. Measure and mark a line at th ...

Headlamp Mount Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in t ...

Other materials:

Front Seat Belt System
The front seat belt system includes a driver and passenger seat belt pretensioner retractor. Both front seat belt pretensioners includes a seat belt switch in the seat buckle which controls a reminder lamp and a tone alarm. Note: The front passenger seat is equipped with a passenger presence ...

Driver or Passenger Seat Side Inflatable Restraint Module Replacement
Warning: Refer to SIR Inflator Module Handling and Storage Warning in the Preface section. Warning: Following the deployment of a side impact air bag, inspect the following parts for damage. Replace these parts if necessary: The seat cushion frame The seat recliner, if equipped T ...

Doing Your Own Service Work
WARNING It can be dangerous to work on your vehicle if you do not have the proper knowledge, service manual, tools, or parts. Always follow owner manual procedures and consult the service manual for your vehicle before doing any service work. If doing some of your own service work, use the pro ...

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