Chevrolet Cruze Repair Manual: Front Bumper Impact Bar Replacement
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Remove the 8 front bumper impact bar bolts (1).
- Cut the front bumper impact bar left and right.
- Locate and mark all factory welds.
- Drill all factory welds.
- Remove the remaining parts of 8. the front bumper impact bar.
Installation Procedure
- Position the front bumper impact bar on the vehicle.
Caution: Refer to Fastener Caution in the Preface section.
- Install the 8 front bumper impact bar bolts (1) and tighten to 110 N·m (81 lb ft).
Note: Use only the original front bumper impact bar bolts. Replace bolts if damaged.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Overlap/Backing Plate Sectioning (Welding)
Warning: Refer to Approved Equipment for Collision Repair Warning in
the Preface section.
Fit the service panel to the vehicle to ensure a proper fit.
Measure and mark a line at th ...
Headlamp Mount Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in t ...
Other materials:
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the rear inner
wheelhouse as noted from the original panel.
Note: If the location of the original plug weld holes can not be
determined, space the plug weld holes every 40 mm (1½ in).
Clean and prepare the attaching & ...
Jump Starting
If the battery has run down, try to use another vehicle and some jumper cables to start your vehicle.
Be sure to use the following steps to do it safely.
WARNING
Batteries can hurt you. They can be dangerous because:
• They contain acid that can burn you.
• They contain gas ...
Front Seat Cushion Cover and Pad Replacement
Removal Procedure
Warning: Refer to SIR Warning in the Preface section.
Warning: Replace the passenger presence system as a complete assembly to prevent
possible injury to the occupant. The bladder, the
pressure sensor, the seat cushion, and the control module are assembled and
calibrated a ...
