Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Front Bumper Impact Bar Replacement

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Front Bumper Impact Bar Replacement

Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.

  1. Remove the 8 front bumper impact bar bolts (1).

  1. Cut the front bumper impact bar left and right.
  2. Locate and mark all factory welds.

  1. Drill all factory welds.

  1. Remove the remaining parts of 8. the front bumper impact bar.

Installation Procedure

  1. Position the front bumper impact bar on the vehicle.

Caution: Refer to Fastener Caution in the Preface section.

  1. Install the 8 front bumper impact bar bolts (1) and tighten to 110 Nm (81 lb ft).

Note: Use only the original front bumper impact bar bolts. Replace bolts if damaged.

  1. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  2. Install all related panels and components.
  3. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  4. Enable the SIR system. Refer to SIR Disabling and Enabling.
Overlap/Backing Plate Sectioning (Welding)
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Fit the service panel   to the vehicle to ensure a proper fit. Measure and mark a line at th ...

Headlamp Mount Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in t ...

Other materials:

Instrument Panel Fuse Block
The instrument panel fuse block is in the driver side of the instrument panel. To access the fuses: 1. Open the fuse block cover by pulling out at the top. 2. Remove the lower edge of the cover. 3. Remove the cover. To reinstall the cover, reverse the steps above. Instrument Panel Fuse Bl ...

Installation Procedure
Install NEW stabilizer shaft insulators (1) to stabilizer shaft (2) so that the slit in the insulator is facing the rear of the vehicle. Install the insulator c 2. lamp to the insulator: 2.1. Position the clamp (2) over on the insulator. 2.2. Use two M8 bolts (1, 3) with 40 ...

Floor Mats
WARNING If a floor mat is the wrong size or is not properly installed, it can interfere with the pedals. Interference with the pedals can cause unintended acceleration and/or increased stopping distance which can cause a crash and injury. Make sure the floor mat does not interfere with the p ...

2011-2021 Copyright www.ccruze.com