Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse front panel as noted  from the original panel.

  1. Drill 8 mm (5/16 in) for plug welding where front wheelhouse front panel and front wheelhouse overlap.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the front wheelhouse front panel on the vehicle.
  2. Verify the fit of the front wheelhouse front panel.
  3. Clamp the front wheelhouse front panel into position.

  1. Plug weld the joint from front wheelhouse front panel to  front wheelhouse accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Front Wheelhouse Front Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Rear Wheel Bearing and Hub Replacement (Disc Brake)
Special Tools EN 45059 Torque Angle Sensor Kit For equivalent regional tools, refer to Special Tools. Removal Procedure Raise and suitably support the vehicle. Refer to Lifting   and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and ...

Maintenance Schedule
Owner Checks and Services At Each Fuel Stop • Check the engine oil level. Once a Month • Check the tire inflation pressures. •  Inspect the tires for wear. • Check the windshield washer fluid level. Engine Oil Change When the CHANGE ENGINE OIL SOON DIC message or Code 82 DIC message dis ...

Installation Procedure
Cut the front compartment front rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused porti ...

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