Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the front wheelhouse front panel.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Drill hidden factory weld where front wheelhouse front panel and front wheelhouse overlap.

  1. Remove the front wheelhouse front panel.
Front Wheelhouse Front Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse front panel as noted  from the original panel. Drill 8 mm (5/16 in) for plug welding where front ...

Other materials:

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front compartment upper side rail as noted  from the original panel. Clean and prepare the attaching surfaces for welding. Position the front compartment upper side rail on the vehicle. Verify the fit of the fr ...

Water Management Description and Operation
Plenum Water Flow Direction and Cleaning A large percentage of water will flow off the windshield area into the plenum chamber drain system and then down the outside on the plenum to the underside of the vehicle. To ensure that the plenum chamber water management system performs properly, the ...

Immobilizer Operation
This vehicle has a passive theft-deterrent system. The system does not have to be manually armed or disarmed. The vehicle is automatically immobilized when the key is removed from the ignition. The system is automatically disarmed when the vehicle is started with the correct key. The key uses a ...

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