Chevrolet Cruze Repair Manual: Installation Procedure

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Roof Outer Panel Replacement (MAG-Welding) / Installation Procedure

Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted from the original panel.
Clean and prepare the attaching surfaces for welding.

Apply one-part windshield urethane adhesive as noted from the original panel.

Position the roof panel (1) on the vehicle.
Verify the fit of the panel.
Clamp the panel into position.

Plug weld accordingly.
Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
Install all related panels and components.
Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Enable the SIR system. Refer to SIR Disabling and Enabling.

Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Disable the SIR System. Refer to SIR Disabling and Enabling. Disconnect the negative battery ...

Roof Outer Panel Replacement (MIG-Brazing)

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Visual Aiming Preparation Procedure
Important: Some state and local laws specify requirements for headlamp aim. Comply with all of these laws when performing any headlamp aiming operations. Headlamp aim should be checked: When a new headlamp capsule is installed. If service or repairs to the front end area have, or may have, ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. Refer to ...