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Chevrolet Cruze Repair Manual: Roof Outer Panel Replacement (MAG-Welding)

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Roof Outer Panel Replacement (MAG-Welding)

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed

Installation Procedure
Prepare all mating surfaces as necessary. Align the front hinge pillar body reinforcement. Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing in locations where you can not app ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Disable the SIR System. Refer to SIR  Disabling and Enabling. Disconnect the negative battery ...

Other materials:

Windshield Washer Pump Replacement
Removal Procedure Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement. Disconnect the washer pump electrical connector (1). Disconnect the washer pump hose (2) from the washer pump (3). Using a small flat-bladed tool, remove the washer pump from the washer ...

Horns
Specifications Horn Replacement Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Horn Nut Caution: Refer to Fastener Caution in the Preface section. Tighten 17 N·m (13 lb ft) Horn Tip Disconnect electrical connectors. St ...

Installation Procedure
Note: If the location of the original plug weld holes can not be determined, space the braze holes every 40 mm (1½ in). Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges of the rear floor panel filler as noted from the original panel. Clean and prepare ...

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