Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Prepare all mating surfaces as necessary.
  2. Align the front hinge pillar body reinforcement.

  1. Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing in locations where you can not apply   a resistance spot welder.
  2. Clean and prepare the attaching surfaces for spot welding and brazing.

  1. Position the front hinge pillar body reinforcement on the vehicle.
  2. Verify the fit of the front hinge pillar body reinforcement.
  3. Clamp the front hinge pillar body reinforcement into position.

  1. Plug weld accordingly.

  1. Spot weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and She ...

Roof Outer Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed ...

Other materials:

Head Restraints
The vehicle's front and rear seats have adjustable head restraints in the outboard seating positions. WARNING With head restraints that are not installed and adjusted properly, there is a greater chance that occupants will suffer a neck/ spinal injury in a crash. Do not drive until the h ...

Front Fender Emblem/Nameplate Replacement (1.8L 2H0 or 2.0L Diesel)
Front Fender Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section. Procedure The part and surface should be 21C (70F) prior to installation. The vehicle should remain 21C (70F) for one hour after assembly to allow adhesive to develop suff ...

Rear Side Door Weatherstrip Replacement - Door Side
Rear Side Door Check Bolt Caution: Refer to Fastener Caution in the Preface section. Tighten 25 Nm (19 lb ft) Rear Side Door Weatherstrip - Door Side Procedure Unclip weatherstrip   from rear side door. When removing protective liners from adhesive tape, be care ...

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