Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Locate and mark all the necessary factory welds of the front hinge pillar body.
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Remove the damaged front hinge pillar body reinforcement
Body Hinge Pillar Lower Reinforcement Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Installation Procedure
Prepare all mating surfaces as necessary.
Align the front hinge pillar body reinforcement.
Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing in locations
where you can not app ...
Other materials:
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the body side
outer lower panel as noted from the original panel.
Note: If the location of the original plug weld holes can not be
determined, space the plug weld holes every 40 mm (1½ in).
Clean and prepare the attac ...
Front Fender Replacement
Preliminary Procedure
Remove the front bumper fascia. Refer to Front Bumper Fascia
Replacement
Remove front bumper fascia guide. Refer to Front Bumper Fascia
Replacement
Remove the wheelhouse liner. Refer to Front Wheelhouse Liner Replacement
Remove the headlamp. Refer to H ...
Driver or Passenger Seat Back Cushion Cover and Pad Replacement
Removal Procedure
Warning: Refer to SIR Warning in the Preface section.
Warning: Replace the passenger presence system as a complete assembly to prevent
possible injury to the occupant. The bladder, the
pressure sensor, the seat cushion, and the control module are assembled and
calibrated a ...
