Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Locate and mark all the necessary factory welds of the front hinge pillar body.
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Remove the damaged front hinge pillar body reinforcement
Body Hinge Pillar Lower Reinforcement Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Installation Procedure
Prepare all mating surfaces as necessary.
Align the front hinge pillar body reinforcement.
Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing in locations
where you can not app ...
Other materials:
Fuel Tank Filler Pipe Housing Replacement
Preliminary Procedure
Remove rear wheelhouse panel liner. Refer to Rear Wheelhouse Panel Liner
Replacement.
Remove fuel tank filler door. Refer to Fuel Tank Filler Door
Replacement.
Fuel Tank Filler Door Lock Actuator
Procedure
Disconnect electrical connector.
Fuel Tank ...
Heated Oxygen and Oxygen Sensor Caution
Caution: Do not remove the pigtail from either the heated oxygen
sensor (HO2S) or the oxygen sensor (O2S). Removing the pigtail or the
connector will affect sensor operation.
Handle the oxygen sensor carefully. Do not drop the HO2S. Keep the in-line
electrical connector and the louvered end fr ...
Doors
Trunk
WARNING
Exhaust gases can enter the vehicle if it is driven with the liftgate, trunk/hatch
open, or with any objects that pass through the seal between the body and the trunk/hatch
or liftgate. Engine exhaust contains carbon monoxide (CO) which cannot be seen or
smelled. It can cause u ...
