Chevrolet Cruze Repair Manual: Installation Procedure

- Remove the front wheelhouse rear panel brace (1) from service panel.

- Drill 8 mm (5/16 in) for plug welding instead of the adhesive noted from
the front area of the original panel.

Note: Double the number of drills at the flange where front
wheelhouse panel and front compartment side rail overlap (1).
- Drill 8 mm (5/16 in) for plug welding along the edges of the front
wheelhouse as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.

- Position the front wheelhouse on the vehicle.
- Verify the fit of the front wheelhouse.
- Clamp the front wheelhouse into position.

- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing
(1).
Clean and prepare the attaching surfaces for spot welding and brazing.
Note: In MIG-brazing areas 50 mm (2 in) must be kept clear
of structural adhesive.
Apply structural adhesive to all attaching surfaces ...
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allowing the emission control system to work properly. In most cases, nothing should
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However, some gas ...
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