Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Remove the front wheelhouse rear panel brace (1) from service panel.

  1. Drill 8 mm (5/16 in) for plug welding instead of the adhesive noted from the front area of the original panel.

Note: Double the number of drills at the flange where front

Note: Double the number of drills at the flange where front wheelhouse panel and front compartment side rail overlap (1).

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse as noted from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the front wheelhouse on the vehicle.
  2. Verify the fit of the front wheelhouse.
  3. Clamp the front wheelhouse into position.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Front Wheelhouse Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Disabling and Enabling. Disconnect the negative battery cable. Refer to ...

Installation Procedure
Create 8 x 14 mm (5/16 x 15/16 in) slots for MIG-Brazing along the edges of the drivetrain and front suspension frame front support as noted from the original panel. Clean and prepare the attaching  surfaces for brazing. Position the drivetrain and front suspension frame ...

Service Vehicle Messages
SERVICE AC SYSTEM This message displays if there is a problem with the air conditioning system. Take the vehicle to your dealer for service. SERVICE POWER STEERING This message displays if there is a problem with the power steering system. Take the vehicle to your dealer for service. SERVICE ...

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