Chevrolet Cruze Repair Manual: Installation Procedure
- Remove the front wheelhouse rear panel brace (1) from service panel.
- Drill 8 mm (5/16 in) for plug welding instead of the adhesive noted from the front area of the original panel.
Note: Double the number of drills at the flange where front wheelhouse panel and front compartment side rail overlap (1).
- Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the front wheelhouse on the vehicle.
- Verify the fit of the front wheelhouse.
- Clamp the front wheelhouse into position.
- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Front Wheelhouse Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Dis ...
Roof Side Rail Inflatable Restraint Module Replacement
Warning: In order to prevent SIR deployment, personal injury, or
unnecessary SIR system repairs, do not strike the door or the
door pillar in the area of the side impact sensor (SIS). Turn OFF the ignition
and remove the key when performing service in the
area of the SIS.
Warning: When pe ...
Accessories and Modifications
Adding non‐dealer accessories or making modifications to the vehicle can affect
vehicle performance and safety, including such things as airbags, braking, stability,
ride and handling, emissions systems, aerodynamics, durability, and electronic systems
like antilock brakes, traction cont ...
