Chevrolet Cruze Repair Manual: Installation Procedure
- Remove the front wheelhouse rear panel brace (1) from service panel.
- Drill 8 mm (5/16 in) for plug welding instead of the adhesive noted from the front area of the original panel.
Note: Double the number of drills at the flange where front wheelhouse panel and front compartment side rail overlap (1).
- Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the front wheelhouse on the vehicle.
- Verify the fit of the front wheelhouse.
- Clamp the front wheelhouse into position.
- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Front Wheelhouse Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Instrument Panel Wiring Harness Replacement
Removal Procedure
Remove instrument panel compartment assembly. Refer to Instrument
Panel Compartment Replacement.
Remove instrument panel wiring harness (2) from instrument panel tie bar
(1).
Disconnect electrical connectors.
Installation Procedure
Ins ...
Brake Pedal Position Sensor Calibration
Calibration Criteria
Note: Do not apply the brake pedal during the brake pedal position
(BPP) sensor calibration procedure. Any movement of the brake pedal
during this procedure will cause the calibration procedure to fail. If this
occurs, the sensor calibration must be repeated.
Brake pedal ...
Front Seat Cushion Cover and Pad Replacement
Removal Procedure
Warning: Refer to SIR Warning in the Preface section.
Warning: Replace the passenger presence system as a complete assembly to prevent
possible injury to the occupant. The bladder, the
pressure sensor, the seat cushion, and the control module are assembled and
calibrated a ...