Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
Note: Front wheelhouse rear panel brace (1) remains to the body.
- Locate and mark all the necessary factory welds of the front wheelhouse.
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Cut the adhesive in the front area (1) and where the front wheelhouse and the front compartment side rail overlap (2) with an appropriate tool.
- Remove the front wheelhouse.
Front Wheelhouse Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Installation Procedure
Remove the front wheelhouse rear panel brace (1) from service panel.
Drill 8 mm (5/16 in) for plug welding instead of the adhesive noted from
the front area of the original panel.
...
Other materials:
Removal Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the brake rotor. Refer to Front Brake Rotor Replacement.
Remove the wheel speed sensor screw (2).
Remove the wheel speed sensor (1) from the steering knuckle.
Remove the wheel drive shaft from the fron ...
Front Side Door Wiring Harness Replacement
Preliminary Procedure
Remove the front side door inner panel trim. Refer to Front Side Door Trim
Replacement.
Front Side Door Wiring Harness
Warning: Unless directed otherwise, the ignition and start switch must be
in the OFF or LOCK position, and all electrical
loads must be OFF before ...
Installation Procedure
Install the following components on the drivetrain and front suspension
frame:
CH 49460-1 adapter (2).
CH 49460-2 adapter (4).
CH 6615-10 hydraulic cylinder (1).
NEW frame insulator (3)
Note: Check marking of frame insulator.
Press carefully the frame insulator in to the ...
