Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Cut the front compartment front rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
  2. Create a 50 mm (2 in) backing plate from the unused portion of the service part.

Note: Place backing plate only in areas where adequate space is available.

  1. Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the sectioning cut on the remaining original part. Locate these holes 13 mm (1/2 in) from the edge of part and spaced 40 mm (1 1/2 in) apart.
  2. Prepare all mating surfaces as necessary.
  3. Fit the backing plates halfway into the sectioning joints, clamp in place and braze to the vehicle.
  4. Align the front compartment front rail.

Note: Left side only.

Note: Left side only.

  1. Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing along the edges of the front compartment front rail as noted from the original panel.
  2. Clean and prepare the attaching surfaces for brazing.

  1. Position the front compartment front   rail on the vehicle.
  2. Verify the fit of the front compartment front rail.
  3. Clamp the front compartment front rail into position.

  1. Braze accordingly.
  2. To create a solid braze with minimum heat distortion, make 25 mm (1 in) stitch brazes along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch braze.
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  5. Install all related panels and components.
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and She ...

Front Hinge Pillar Body Sectioning (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Maintenance Schedule
Owner Checks and Services At Each Fuel Stop Check the engine oil level. Once a Month Check the tire inflation pressures.   Inspect the tires for wear. Check the windshield washer fluid level. Engine Oil Change When the CHANGE ENGINE OIL SOON DIC message or Code 82 DIC message dis ...

Front Bumper Fascia Replacement
Preliminary Procedure Remove the front bumper fascia opening cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement. Front Wheelhouse Liner Bolt (Qty: 8) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 Nm(23 lb in) Front Bumper Fascia Bolt (Q ...

Power Steering Fluid Reservoir Replacement
Preliminary Procedure Remove as much power steering fluid from the remote power steering fluid reservoir as possible. Place drain pans under the vehicle as needed. Hose Clamp Procedure Compress the power steering fluid reservoir outlet and inlet hose clamp from the power ...

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