Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Create cut lines on the front compartment front rail.

Note: Do not damage internal reinforcement of front compartment

Note: Do not damage internal reinforcement of front compartment side rail.

  1. Cut the panel where sectioning is to be performed.

Note: Left side only.

Note: Left side only.

  1. Locate and mark all the necessary factory welds of the front   compartment front rail.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the damaged front compartment front rail.
Front Compartment Side Rail Sectioning (Short, MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Cut the front compartment front rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the met ...

Other materials:

Fuel and Evaporative Emission Pipe Warning
Warning: In order to reduce the risk of fire and personal injury observe the following items: Replace all nylon fuel pipes that are nicked, scratched or damaged during installation, do not attempt to repair the sections of the nylon fuel pipes Do not hammer directly on the fuel harness ...

Door Locks
To lock or unlock the vehicle from outside, use the Remote Keyless Entry (RKE) transmitter or the key. From inside the vehicle, use the power door lock switch. Power Door Locks : Press to unlock the doors. : Press to lock the doors. Safety Locks The rear door safety locks prevent passenge ...

Horns
Specifications Horn Replacement Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Horn Nut Caution: Refer to Fastener Caution in the Preface section. Tighten 17 Nm (13 lb ft) Horn Tip Disconnect electrical connectors. St ...

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