Chevrolet Cruze Repair Manual: Installation Procedure
- Cut the roof front header panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
- Create a 50 mm (2 in) backing plate from the unused portion of the service part.
- Drill 8 mm (5/16 in) along the sectioning cut on the remaining original part. Locate these holes 13 mm (1/2 in) from the edge of part and spaced 40 mm (1 1/2 in) apart.
- Prepare all mating surfaces as necessary.
- Fit the backing plates halfway into the sectioning joints, clamp in place and plug weld to the vehicle.
- Align roof front header panel.
- Plug weld accordingly.
- To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld.
- Drill 8 mm (5/16 in) for plug welding along the edges of the roof panel front bracket right as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the roof panel front bracket right (1) on the vehicle.
- Verify the fit of the roof panel front bracket.
- Clamp the roof panel front bracket right into position.
- Plug weld accordingly.
- Proceed the same way with the roof panel front bracket left.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Roof Front Header Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Center Console Storage
The center console storage has a storage area under the armrest. Pull up on the
latch on the front of the armrest to access.
Pull up on the latch and slide the center console armrest to adjust the position.
Return the armrest to the rear position to access the storage area.
There may be an a ...
Radio Reception
Frequency interference and static can occur during normal radio reception if
items such as cell phone chargers, vehicle convenience accessories, and external
electronic devices are plugged into the accessory power outlet. If there is interference
or static, unplug the item from the accessory p ...
Automatic Headlamp System
When it is dark enough outside and the exterior lamp control is in the automatic
position, the headlamps come on automatically.
The vehicle has a light sensor on top of the instrument panel. Make sure it is
not covered, or the headlamps will be on when they are not needed.
The system may als ...
