Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR   Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair

  1. Locate and mark all the necessary factory welds of the roof panel front bracket right (1).
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the roof panel front bracket right (1).
  2. Proceed the same way with the roof panel front bracket left.

  1. Create cut lines on the roof front header panel.

  1. Cut the panel where sectioning is to be performed.

  1. Remove the damaged roof front header panel.
Roof Front Header Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Cut the roof front header panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal th ...

Other materials:

Installation Procedure
Cut the front compartment front rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused porti ...

New Vehicle Break-In
Notice: The vehicle does not need an elaborate break-in. But it will perform better in the long run if you follow these guidelines: • Do not drive at any one constant speed, fast or slow, for the first 805 km (500 mi). Do not make full-throttle starts. Avoid downshifting to brake or slow the v ...

Seat Heating and Cooling
Specifications Heated/Cooled Seat Schematics Front Seat Heater Control Module Replacement Preliminary Procedure Driver or passenger seat replacement. Refer to Driver or Passenger Seat Replacement. Front Seat Heater Control Module Bolt (Qty: 2) Caution: Refer to Fastener Cauti ...

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