Chevrolet Cruze Repair Manual: Installation Procedure
- Clean and prepare the attaching surfaces for welding.
- Position the roof rear header panel (1) on the vehicle.
- Verify the fit of the panel.
- Clamp the roof rear header panel into position.
- Spot weld accordingly as noted from the original panel.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cab ...
Rocker Inner Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Refrigerant Recovery and Recharging
Special Tools
GE-45037 A/C Oil Injector
For equivalent regional tools, refer to Special Tools.
Refrigerant Recovery and Recharging
Warning: To prevent personal injury, avoid breathing A/C Refrigerant
and lubricant vapor or mist. Work in a well ventilated area. To
remove refrigerant from the A ...
Thread Inserts
General Purpose Thread Repair Kits.
These kits are available commercially.
Repair Procedure
Warning: Refer to Safety Glasses Warning in the Preface section.
Note: Refer to the thread repair kit manufacturer's instructions
regarding the size of the drill and tap to use. Avoid any buildup ...
Air Conditioning Evaporator Hose Assembly Replacement
Preliminary Procedures
Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
Remove the headlamp - right side. Refer to Headlamp Replacement.
Loosen power steering fluid reservoir screw.
Remove brake pipes from the dash lower extension panel.
Remove engine mount. Ref ...
