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Chevrolet Cruze Repair Manual: Roof Rear Header Panel Replacement (MIG-Brazing)

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Roof Rear Header Panel Replacement (MIG-Brazing)

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted from the original panel. Clean and prepare the attaching surfaces for welding. Position the ro ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Disable the SIR System. Refer to SIR  Disabling and Enabling. Disconnect the negative battery cab ...

Other materials:

Pretensioner Handling and Scrapping
Special Tools EL-38826 SIR Deployment Harness EL-39401-B SIR Deployment Fixture For equivalent regional tools, refer to Special Tools. Warning: When you are carrying an undeployed seat belt pretensioner: Do not carry the seat belt pretensioner by the wires or connector on the preten ...

Floor Air Outlet Replacement
Removal Procedure Remove the instrument panel assembly. Refer to Instrument Panel  Assembly Replacement. Remove the instrument panel wiring harness (2) from the instrument panel tie bar (1). Disconnect the electrical connectors. Remove the instrument panel tie bar ...

Installation Procedure
Clean and prepare the attaching surfaces for welding. Position the roof rear header panel (1) on the vehicle. Verify the fit of the panel. Clamp the roof rear header panel into position. Spot weld accordingly as noted   from the original panel. Apply the sealer ...

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