Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  6. Locate and mark all factory welds.

  1. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the damaged roof rear header panel (1).
Roof Rear Header Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Clean and prepare the attaching surfaces for welding. Position the roof rear header panel (1) on the vehicle. Verify the fit of the panel. Clamp the roof rear header panel into positi ...

Other materials:

Engine Overheating
There is an engine coolant temperature gauge on the vehicle instrument cluster to warn of engine overheating. If the decision is made not to lift the hood when this warning appears, get service help right away. If the decision is made to lift the hood, make sure the vehicle is parked on a le ...

Parking Brake
To apply the parking brake, pull up on the parking brake handle. It is not necessary to push in on the release button while applying the parking brake. If the ignition is in the ON/RUN position, the brake system warning light will come on. To release the parking brake: 1. Hold the brake peda ...

Thread Inserts
General Purpose Thread Repair Kits. These kits are available commercially. Repair Procedure Warning: Refer to Safety Glasses Warning in the Preface section. Note: Refer to the thread repair kit manufacturer's instructions regarding the size of the drill and tap to use. Avoid any buildup ...

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