Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Locate and mark all factory welds.
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Remove the damaged roof rear header panel (1).
Roof Rear Header Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Installation Procedure
Clean and prepare the attaching surfaces for welding.
Position the roof rear header panel (1) on the vehicle.
Verify the fit of the panel.
Clamp the roof rear header panel into positi ...
Other materials:
Installation Procedure
Prepare all mating surfaces as necessary
Align the body lock pillar outer panel reinforcement.
Drill 8 mm (5/16 in) for plug welding along the edges of the body lock
pillar outer panel reinforcement as noted from the original
panel.
Clean and prepare the attaching surfac ...
Drive Belt Replacement
Special Tools
EN 6349 Locking Pin
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Open the hood.
Remove the power steering pump belt. Refer to Power Steering Pump Belt
Replacement.
Raise the vehicle by its full height. Refer to Lifting and Jacking the
Vehicl ...
Floor Air Outlet Duct Replacement - Right Side (Right Hand Drive)
Removal Procedure
Remove instrument outer trim cover -- right side. Refer to Instrument
Panel Outer Trim Cover Replacement - Right Side.
Remove instrument panel lower trim pad cover -- left side. Refer to
Instrument Panel Lower Trim Pad Cover Replacement.
Remove flo ...
