Chevrolet Cruze Repair Manual: Installation Procedure

1. Drill 8 mm (5/16 in) for plug welding along the edges of the body side outer lower panel as noted from the original panel.

Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).

2. Clean and prepare the attaching   surfaces for welding.

3. Position the body side outer lower panel on the vehicle.
4. Verify the fit of the body side outer lower panel.
5. Clamp the body side outer lower panel into position.

6. Plug weld accordingly.
7. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
8. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
9. Install all related panels and components.
10. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
11. Enable the SIR system. Refer to SIR Disabling and Enabling.