Chevrolet Cruze Repair Manual: Installation Procedure
- Drill 8 mm (5/16 in) for plug welding along the edges of the body side outer lower panel as noted from the original panel.
Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).
- Clean and prepare the attaching surfaces for welding.
- Position the body side outer lower panel on the vehicle.
- Verify the fit of the body side outer lower panel.
- Clamp the body side outer lower panel into position.
- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Body Side Outer Lower Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Installation Procedure
Position the lower control arm (1) in the cradle.
Install and hand tighten the NEW rear lower control arm bushing nuts and
bolts (1).
Install and hand tighten the NEW front lower control arm nut and bolt
(1).
Caution: Refer to Fastener Caution in the Preface secti ...
Dual Stage Inflator Modules
Dual stage inflator modules contain a housing, inflatable air bag, two
initiating devices, canister of gas generating material and, in some
cases, stored compressed gas. The two initiators are part of the frontal
deployment loop. The function of the frontal deployment loops are
to supply curre ...
Front Brake Rotor Replacement
Special Tools
CH-41013 Rotor Resurfacing Kit
CH-42450-A Wheel Hub Resurfacing Kit
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Warning: Refer to Brake Dust Warning in the Preface section.
Raise and support the vehicle. Refer to Lifting and Jacking ...
