Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the body side outer lower panel as noted from the original panel.

Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).

  1. Clean and prepare the attaching   surfaces for welding.

  1. Position the body side outer lower panel on the vehicle.
  2. Verify the fit of the body side outer lower panel.
  3. Clamp the body side outer lower panel into position.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Body Side Outer Lower Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Driving for Better Fuel Economy
Driving habits can affect fuel mileage. Here are some driving tips to get the best fuel economy possible. •  Avoid fast starts and accelerate smoothly. •  Brake gradually and avoid abrupt stops. • Avoid idling the engine for long periods of time. • When road and weather conditions ar ...

Hood Primary and Secondary Latch Replacement
Preliminary Procedure Remove the front bumper fascia. Refer to Front  Bumper Fascia Replacement. Remove the radiator grille support reinforcement. Refer to Radiator Grille Reinforcement Support Replacement. Hood Primary and Secondary Latch Retainer Bolt (Qty: 2) Caution: ...

Customer Satisfaction Procedure
Your satisfaction and goodwill are important to your dealer and to Chevrolet. Normally, any concerns with the sales transaction or the operation of the vehicle will be resolved by your dealer's sales or service departments. Sometimes, however, despite the best intentions of all concerned, ...

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