Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Align the rear compartment floor panel.

  1. Drill 4 mm (3/16 in) for rivets along the edges of the rear compartment floor were you cant apply a resistance spot welder.
  2. Clean and prepare the attaching surfaces for   spot welding and riveting.
  3. Apply structural adhesive to all attaching surfaces.
  4. Position the rear compartment floor panel on the vehicle.
  5. Verify the fit of the rear compartment floor panel.
  6. Clamp the rear compartment floor panel into position.
  7. Rivet the rear compartment floor panel.

  1. Spot weld accordingly.

  1. Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges of the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace as noted from the original panel.
  2. Clean and prepare the attaching surfaces for brazing.
  3. Position the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace on the vehicle.
  4. Verify the fit of the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace.

  1. Braze accordingly.
  2. Weld accordingly the weld studs as noted.
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  5. Install all related panels and components
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Rear Wheelhouse Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Environmental Fallout (Acid Rain)
Caution: Refer to Clearcoat/Ultraviolet Screeners Caution in the Preface section. Note: Always refer to the manufacturer's packaged instructions for the detailed procedures of materials used for compounding and/or polishing. Since the severity of the condition varies from area to area, proper ...

Work Stall Test Warning
Warning: One or more of the following guidelines may apply when performing specific required tests in the work stall: When a test requires spinning the drive wheels with the vehicle jacked up, adhere to the following precautions: Do not exceed 56 km/h (35 mph) when spinning one drive wheel ...

Air Conditioning Compressor Replacement (1.6L LXT)
Preliminary Procedures Recover the refrigerant. Refer to Refrigerant Rec  overy and Recharging. Remove drive belt. Refer to Generator and Air Conditioning Compressor and Power Steering Pump Belt Replacement. Raise and support the vehicle. Refer to Lifting and Jacking the Vehic ...

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