Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Align the rear compartment floor panel.

  1. Drill 4 mm (3/16 in) for rivets along the edges of the rear compartment floor were you cant apply a resistance spot welder.
  2. Clean and prepare the attaching surfaces for   spot welding and riveting.
  3. Apply structural adhesive to all attaching surfaces.
  4. Position the rear compartment floor panel on the vehicle.
  5. Verify the fit of the rear compartment floor panel.
  6. Clamp the rear compartment floor panel into position.
  7. Rivet the rear compartment floor panel.

  1. Spot weld accordingly.

  1. Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges of the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace as noted from the original panel.
  2. Clean and prepare the attaching surfaces for brazing.
  3. Position the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace on the vehicle.
  4. Verify the fit of the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace.

  1. Braze accordingly.
  2. Weld accordingly the weld studs as noted.
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  5. Install all related panels and components
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Rear Wheelhouse Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Hood Primary and Secondary Latch Replacement
Preliminary Procedure Remove the front bumper fascia. Refer to Front  Bumper Fascia Replacement. Remove the radiator grille support reinforcement. Refer to Radiator Grille Reinforcement Support Replacement. Hood Primary and Secondary Latch Retainer Bolt (Qty: 2) Caution: ...

Installation Procedure
Prepare all mating surfaces as necessary. Align the front hinge pillar body reinforcement. Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing in locations where you can not apply   a resistance spot welder. Clean and prepare the attaching surfaces for spot welding a ...

Steering Knuckle Replacement
Preliminary Procedure Raise and support the vehicle. Refer to Lifting  and Jacking the Vehicle Remove the wheel bearing and hub assembly. Refer to Front Wheel Bearing and Hub Replacement. Separate the outer tie rod end from the knuckle. Refer to Steering Linkage Outer Tie R ...

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