Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

Note: If the location of the original plug weld holes can not be

Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the body rear end panel as noted  from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the body rear end panel on the vehicle.
  2. Verify the fit of the body rear end panel.
  3. Clamp the body rear end panel into position.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Body Rear End Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Floor Carpet Drying
If the carpet or the pad or insulator is wet, use the following criteria for drying or for replacing the components: For a 1-piece carpet assembly bonded to a cotton or a fiber padding, replace the entire assembly For a 2-piece carpet assembly with a cotton or a fiber padding, replace ...

Tire Pressure
Tires need the correct amount of air pressure to operate effectively. Notice: Neither tire underinflation nor overinflation is good. Underinflated tires, or tires that do not have enough air, can result in: • Tire overloading and overheating which could lead to a blowout. • Premature or irregula ...

Waterleak Test Preparation
GM vehicles are designed to operate under normal environmental conditions. The design criteria for sealing materials and components takes into consideration the sealing forces required to withstand the natural elements. These specifications cannot take into consideration any artificial ...

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