Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

Note: If the location of the original plug weld holes can not be

Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the body rear end panel as noted  from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the body rear end panel on the vehicle.
  2. Verify the fit of the body rear end panel.
  3. Clamp the body rear end panel into position.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Body Rear End Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Driving Characteristics and Towing Tips
Driving with a Trailer When towing a trailer: • Become familiar with the state and local laws that apply specifically to trailer towing. • Do not tow a trailer during the first 800 km (500 mi), to prevent damage to the engine, axle or other parts. • Then, during the first 800 km (500 mi) tra ...

Heated Oxygen and Oxygen Sensor Caution
Caution: Do not remove the pigtail from either the heated oxygen sensor (HO2S) or the oxygen sensor (O2S). Removing the pigtail or the connector will affect sensor operation. Handle the oxygen sensor carefully. Do not drop the HO2S. Keep the in-line electrical connector and the louvered end fr ...

US English/Metric Conversion
Decimal and Metric Equivalents Arrows and Symbols This service manual uses various symbols in order to describe different service operations. Front of Vehicle View Detail View Detail Ambient Air Mixed with Another Gas or Indicate Temperature Chan ...

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