Chevrolet Cruze Repair Manual: Installation Procedure
Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).
- Drill 8 mm (5/16 in) for plug welding along the edges of the body rear end panel as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the body rear end panel on the vehicle.
- Verify the fit of the body rear end panel.
- Clamp the body rear end panel into position.
- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Body Rear End Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Front Fog Lamp Bulb Replacement
Preliminary Procedures
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle
Disconnect the forward lamp electrical harness connector from the fog
lamp bulb socket.
Remove the Front Bumper Fascia Opening Lower Cover. Refer to Front
Bumper Fascia Opening Lowe ...
Engine Compartment Overview
1.4L L4 Engine
1. Engine Air Cleaner/Filter
2. Engine Oil Dipstick.
3. Engine Cooling Fan (Out of View).
4. Engine Oil Fill Cap.
5. Remote Negative (-) Grounding Point.
6. Brake/Clutch Fluid Reservoir.
7. Battery
8. Engine Coolant Surge Tank and Pressure Cap.
9. Remote Positive (+ ...
Radiator Grille Reinforcement Support Replacement
Preliminary Procedure
Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
Radiator Grille Reinforcement Support Bolt (Qty: 4)
Caution: Refer to Fastener Caution in the Preface section.
Tighten
10 N·m (89 lb in).
Radiator Grille Reinforcement Support Retainer ...
