Chevrolet Cruze Repair Manual: Installation Procedure
Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).
- Drill 8 mm (5/16 in) for plug welding along the edges of the body rear end panel as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the body rear end panel on the vehicle.
- Verify the fit of the body rear end panel.
- Clamp the body rear end panel into position.
- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Body Rear End Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Front Floor Panel Carpet Replacement
Preliminary Procedures
Remove front seats. Refer to Driver or Passenger Seat
Replacement.
Remove rear seat. Refer to Rear Seat Replacement.
Remove the front floor console. Refer to Front Floor Console
Replacement.
Remove front sill panels. Refer to Front Side Door Sil ...
Vehicle Messages
Messages displayed on the DIC indicate the status of the vehicle or some action
that may be needed to correct a condition. Multiple messages may display one after
the other.
The messages that do not require immediate action can be acknowledged and cleared
by pressing SET/CLR. The messages tha ...
Installation Procedure
Align the body side outer panel reinforcement.
Clean and prepare the attaching surfaces for welding.
Position the body side outer panel
reinforcement on the vehicle.
Verify the fit of the body side outer panel reinforcement.
Clamp the body side outer panel reinforcement ...
