Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Create 8 24 mm (5/16 x 15/16 in) slots for MIG-brazing along the edges of the underbody rear side rail reinforcement as noted from the original panel.
  2. Clean and prepare the attaching  surfaces for brazing.

  1. Position the underbody rear side rail reinforcement on the vehicle.
  2. Verify the fit of the underbody rear side rail reinforcement.
  3. Clamp the underbody rear side rail reinforcement into position.

  1. Braze accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Rear Floor Panel Filler Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in)   slots for MIG-brazing (1). Clean and prepare the attaching surfaces for spot welding and brazing. Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of structural adhesive. Apply structural adhesive to all attaching surfaces ...

Shock Absorber Disposal
Warning: Use the proper eye protection when drilling to prevent metal chips from causing physical injury. Clamp the strut in a vise horizontally with the rod ( 1) completely extended. Drill a hole in the strut at the center of the end cap (3) using a 5 mm (3/16 in) drill bit. Gas o ...

Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment
Ensure that the steering wheel is set in a straight ahead position. Loosen the tie rod jam nut (1). Adjust the toe to specification by turning the adjuster (2). Refer to Wheel Alignment Specifications. Caution: Refer to Fastener Caution in the Preface section. Tighten the tie ro ...

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