Chevrolet Cruze Repair Manual: Installation Procedure
- Create 8 24 mm (5/16 x 15/16 in) slots for MIG-brazing along the edges of the underbody rear side rail reinforcement as noted from the original panel.
- Clean and prepare the attaching surfaces for brazing.
- Position the underbody rear side rail reinforcement on the vehicle.
- Verify the fit of the underbody rear side rail reinforcement.
- Clamp the underbody rear side rail reinforcement into position.
- Braze accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Rear Floor Panel Filler Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Fuel Tank Filler Pipe Housing Replacement
Preliminary Procedure
Remove rear wheelhouse panel liner. Refer to Rear Wheelhouse Panel Liner
Replacement.
Remove fuel tank filler door. Refer to Fuel Tank Filler Door
Replacement.
Fuel Tank Filler Door Lock Actuator
Procedure
Disconnect electrical connector.
Fuel Tank ...
How To Indentify Plastic Parts
Plastic parts can be identified by the SAE code, which is usually found on
the rear of the part, and/or by the characteristics of the plastic.
Knowing the type of plastic aids in selecting the proper repair materials and in
selecting the proper repair procedure.
Look for the SAE code s ...
Removal Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the
Vehicle.
Remove the tire and wheel. Refer to Tire and Wheel Removal and
Installation.
Note: DO NOT re-use the lower control arm bolts and nuts. Discard
and use NEW only.
Remove wheel speed sensor wiring harness ...
