Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR   Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair;

  1. Locate and mark all the necessary factory welds of the rear end panel plate.

Note: Note the number and location of welds for installation of the service assembly.

  1. Drill all factory welds.

  1. Remove the underbody rear side rail reinforcement
Underbody Rear Side Rail Reinforcement Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Create 8 24 mm (5/16 x 15/16 in) slots for MIG-brazing along the edges of the underbody rear side rail reinforcement as noted from the original panel. Clean and prepare the attaching&nb ...

Other materials:

Hood Primary Latch Release Cable Handle Replacement
Preliminary Procedure Remove the front side door sill trim plate. Refer to Front Side Door Sill Trim Plate Replacement. Hood Primary Latch Release Cable Handle Procedure Pull down the hood primary latch  release cable handle. To release the handle, pull down the cable and unhook ...

Air Conditioning Compressor and Condenser Hose Replacement (1.6L LDE, LXV, and 1.8L 2H0)
Removal Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging Remove front bumper fascia. Refer to Front Bumper Fascia Replacement Remove A/C compressor and condenser hose nut (1) from A/C condenser (2). Remove A/C compressor and condenser hose bol ...

Electrical System Overload
The vehicle has fuses and circuit breakers to protect against an electrical system overload. When the current electrical load is too heavy, the circuit breaker opens and closes, protecting the circuit until the current load returns to normal or the problem is fixed. This greatly reduces the c ...

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