Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Rear Side Door Replacement

Preliminary Procedure

Preliminary Procedure

  1. Remove the rear side door trim panel. Refer to Rear Side Door Trim Replacement.

Rear Side Door Check Link Bolt Caution: Refer to Fastener Caution in the Preface section.

Procedure

  1. Remove the water deflector
  2. Disconnect the door electrical connector.
  3. Support the door before removing the hinge bolts
  4. With the aid of an assistant, remove the door.

Tighten 25 Nm (18 lb ft)

  1. Rear Side Door Lower Hinge Bolt (Qty: 2)

Tighten 25 Nm (18 lb ft)

  1. Rear Side Door Upper Hinge Bolt (Qty: 2)

Tighten 25 Nm (18 lb ft)

  1. Rear Side Door

Procedure

  1. Transfer all of the internal components.
  2. Adjust the rear side door as needed. Refer to Rear Side Door Adjustment.
Rear Side Door Adjustment
Rear Side Door Caution: Refer to Fastener Caution in the Preface section. Procedure Loosen the rear door hinge bolt (Qty: 4)  to adjust the rear door. Adjust the rear door in order to ...

Front Fender Replacement
Preliminary Procedure Remove the front bumper fascia. Refer to Front  Bumper Fascia Replacement Remove front bumper fascia guide. Refer to Front Bumper Fascia Replacement Remove ...

Other materials:

Installation Procedure
Clean and prepare the attaching surfaces for welding. Apply one-part windshield urethane adhesive as noted from the original panel. Position the roof  panel (1) on the vehicle. Verify the fit of the panel. Clamp the panel into position. Spot weld accor ...

Installation Procedure
Cut the front compartment front rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused porti ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Dis ...

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