Chevrolet Cruze Repair Manual: Rear Side Door Replacement
Preliminary Procedure
- Remove the rear side door trim panel. Refer to Rear Side Door Trim Replacement.
Rear Side Door Check Link Bolt Caution: Refer to Fastener Caution in the Preface section.
Procedure
- Remove the water deflector
- Disconnect the door electrical connector.
- Support the door before removing the hinge bolts
- With the aid of an assistant, remove the door.
Tighten 25 N·m (18 lb ft)
- Rear Side Door Lower Hinge Bolt (Qty: 2)
Tighten 25 N·m (18 lb ft)
- Rear Side Door Upper Hinge Bolt (Qty: 2)
Tighten 25 N·m (18 lb ft)
- Rear Side Door
Procedure
- Transfer all of the internal components.
- Adjust the rear side door as needed. Refer to Rear Side Door Adjustment.
Rear Side Door Adjustment
Rear Side Door
Caution: Refer to Fastener Caution in the Preface section.
Procedure
Loosen the rear door hinge bolt (Qty: 4) to adjust the rear door.
Adjust the rear door in order to ...
Front Fender Replacement
Preliminary Procedure
Remove the front bumper fascia. Refer to Front Bumper Fascia
Replacement
Remove front bumper fascia guide. Refer to Front Bumper Fascia
Replacement
Remove ...
Other materials:
Installation Procedure
Clean and prepare the attaching surfaces for welding.
Apply one-part windshield urethane adhesive as noted from the original
panel.
Position the roof panel (1) on the
vehicle.
Verify the fit of the panel.
Clamp the panel into position.
Spot weld accor ...
Installation Procedure
Cut the front compartment front rail in corresponding locations to fit
the remaining original panel. The sectioning joint should be
trimmed to allow a gap of one-and-one-half-times the metal thickness at the
sectioning joint.
Create a 50 mm (2 in) backing plate from the unused porti ...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Dis ...