Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the front wheelhouse panel rear reinforcement.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the front wheelhouse panel rear reinforcement.
Front Wheelhouse Panel Rear Reinforcement Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse panel rear reinforcement as noted from the original panel. Drill 8 mm (5/16 in) for plug welding whe ...

Other materials:

Removal Procedure
Raise and support the vehicle. Refer to Lifting  and Jacking the Vehicle. Remove the tire and wheel. Refer to Tire and Wheel Removal and Installation. Note: DO NOT re-use the lower control arm bolts and nuts. Discard and use NEW only. Remove wheel speed sensor wiring harness ...

Instrument Panel Wiring Harness Replacement
Removal Procedure Remove instrument panel compartment assembly. Refer to Instrument   Panel Compartment Replacement. Remove instrument panel wiring harness (2) from instrument panel tie bar (1). Disconnect electrical connectors. Installation Procedure Ins ...

Installation Procedure
Prepare all mating surfaces as necessary. Align the front hinge pillar body reinforcement. Drill 8 mm (5/16 in) for plug welding along the edges of the front hinge pillar body as noted   from the original panel. Clean and prepare the attaching surfaces for welding. ...

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