Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the front wheelhouse panel rear reinforcement.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the front wheelhouse panel rear reinforcement.
Front Wheelhouse Panel Rear Reinforcement Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse panel rear reinforcement as noted from the original panel. Drill 8 mm (5/16 in) for plug welding whe ...

Other materials:

Forward Lamp Wiring Harness Replacement
Preliminary Procedures Remove the front bumper. Refer to Front Bumper Fascia Replacement. Remove the headlamp. Refer to Headlamp Replacement. Using a scan tool, check for DTCs. Forward Lamp Wiring Harness Tip Create a work area large enough to lay out the new and old wiring ha ...

Ashtrays
For vehicles with a removable ashtray, the ashtray can be placed into the front console cupholders. To open the ashtray, lift the lid of the ashtray. After using, close the lid. To empty the ashtray for cleaning, slightly turn the upper part of the ashtray counterclockwise and remove it. Noti ...

Rear Side Door Upper Hinge and Lower Hinge Replacement
Preliminary Procedure Remove the rear side door. Refer to Rear Side Door Replacement. Rear Side Door Hinge Bolt (Qty: 4) Caution: Refer to Fastener Caution in the Preface section. Tighten 25 Nm (19 lb ft) Reart Side Door Hinge Procedure Adjust rear side door as needed. Refer ...

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