Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse panel rear reinforcement as noted from the original panel.

  1. Drill 8 mm (5/16 in) for plug welding where front wheelhouse front panel and front wheelhouse panel rear   reinforcement overlap.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the front wheelhouse panel rear reinforcement on the vehicle.
  2. Verify the fit of the front wheelhouse panel rear reinforcement.
  3. Clamp the front wheelhouse panel rear reinforcement into position.

  1. Plug weld accordingly.

  1. Plug weld the joint from front wheelhouse panel rear reinforcement to front wheelhouse front panel accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti- Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Front Wheelhouse Panel Rear Reinforcement Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

If the Vehicle Is Stuck
Slowly and cautiously spin the wheels to free the vehicle when stuck in sand, mud, ice, or snow. If stuck too severely for the traction system to free the vehicle, turn the traction system off and use the rocking method. WARNING If the vehicle's tires spin at high speed, they can explode, ...

Body Waterleak Repair
Warning: If the vehicle interior is exposed to moisture and becomes soaked up to the level of the sensing and diagnostic module (SDM), the SDM and SDM harness connector must be replaced. The SDM could be activated when powered, which could cause airbag deployment and result in personal inj ...

Air Conditioning Evaporator Hose Assembly Replacement
Preliminary Procedures Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Remove the headlamp - right side. Refer to Headlamp Replacement. Loosen power steering fluid reservoir screw. Remove brake pipes from the dash lower extension panel. Remove engine mount. Ref ...

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