Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Create cut lines on the front compartment upper side rail.
Note: Do not damage any inner panels or reinforcements.
- Cut the panel where sectioning is to be performed.
- Locate and mark all the necessary factory welds of the front compartment upper side rail.
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Remove the damaged front 10. compartment upper side rail.
Front Compartment Upper Side Rail Sectioning (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Installation Procedure
Cut the front compartment upper side rail in corresponding locations to
fit the remaining original panel. The sectioning joint should
be trimmed to allow a gap of one-and-one-half-times th ...
Other materials:
Installation Procedure
Note: If the location of the original plug weld holes can not be
determined, space the plug weld holes every 40 mm (1½ in).
Drill 8 mm (5/16 in) for plug welding along the edges of the body rear
end panel as noted from the original panel.
Clean and prepare the attaching s ...
Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges
of the tail lamp pocket as noted f rom the
original panel.
Note:
Clean and prepare the attaching surfaces for brazing.
Position the tail lamp pocket on the vehicle.
Verify the fit of the ta ...
Front Floor Console Replacement
Preliminary Procedure
Remove the instrument panel lower trim panel - left side. Refer to
Instrument Panel Lower Trim Panel Replacement - Left
Side
Remove the instrument panel lower trim panel - right side. Refer to
Instrument Panel Lower Trim Panel Replacement - Right
Side
Remo ...
