Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR   Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  6. Locate and mark all factory welds.

  1. Drill all factory welds lower. Note the number and location of welds for installation of the service assembly.

  1. Drill all factory welds upper. Note the number and location of welds for installation of the service assembly.

  1. Remove the damaged body lock pillar inner panel.
Body Lock Pillar Inner Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted    from the original panel. Clean and prepare the attaching surfaces for welding. ...

Other materials:

Front Side Door Window Regulator Motor Replacement
Preliminary Procedure Remove the front side door window regulator. Refer to Front Side Door Window Regulator Replacement. Front Side Door Window Regulator Motor Screw (Qty: 3) Caution: Refer to Fastener Caution in the Preface section. Tighten 9 N·m (80 lb in) Front Side Door Wind ...

Installation Procedure
Create 8 x 14 mm (5/16 x 15/16 in) slots for MIG-Brazing along the edges of the drivetrain and front suspension frame front support as noted from the original panel. Clean and prepare the attaching  surfaces for brazing. Position the drivetrain and front suspension frame ...

Instrument Panel Wiring Harness Replacement
Removal Procedure Remove instrument panel compartment assembly. Refer to Instrument   Panel Compartment Replacement. Remove instrument panel wiring harness (2) from instrument panel tie bar (1). Disconnect electrical connectors. Installation Procedure Ins ...

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