Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR   Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Create cut lines on the body lock pillar upper reinforcement (1).

Note: Do not damage any other panels or reinforcements.

Note: Do not damage any other panels or reinforcements.

  1. Cut the panel where sectioning is to be performed.

  1. Locate and mark all the necessary factory welds of the body lock pillar upper reinforcement.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the damaged body lock   pillar upper reinforcement.

  1. Create cut lines on the body side inner panel.

Note: Do not damage any other panels or reinforcements.

Note: Do not damage any other panels or reinforcements.

  1. Cut the panel where sectioning is to be performed.

Note: Drill hidden factory welds where body side outer rear panel

Note: Drill hidden factory welds where body side outer rear panel drain gutter (1) and body side inner panel overlap.

  1. Locate and mark all the necessary factory welds of the body side inner panel.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the damaged body side inner panel.
Body Side Inner Panel Sectioning (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Remove rear end upper panel extension (1) from service part. Cut the body side inner panel in corresponding locations to fit the remaining original panel. The sectioning joint shou ...

Other materials:

Front Wheel Drive Shaft Replacement - Right Side
Special Tools CH-313 Slide Hammer CH-6003 Axle Shaft Remover CH-49376 Holding Wrench CH-49400 Hub Spindle Remover DT-6332 Seal Protector EN-956-1 Extension For equivalent regional tools, refer to Special Tools. Removal Procedure Warning: To prevent personal injury and/or component ...

Safety Belts
This section of the manual describes how to use safety belts properly. It also describes some things not to do with safety belts. WARNING Do not let anyone ride where a safety belt cannot be worn properly. In a crash, if you or your passenger(s) are not wearing safety belts, injuries can be mu ...

Tire Pressure Monitor
This vehicle may have a Tire Pressure Monitor System (TPMS). The low tire pressure warning light alerts to a significant loss in pressure of one of the vehicle's tires. If the warning light comes on, stop as soon as possible and inflate the tires to the recommended pressure shown on the T ...

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