Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Locate and mark all the necessary factory welds of the rear bumper impact bar stud plate.
Note: Note the number and location of welds for installation of the service assembly.
- Drill all factory welds.
- Remove the rear bumper impact bar stud plate.
Rear Bumper Impact Bar Stud Plate Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the rear bumper
impact bar stud plate as noted from the original panel.
Note: If the location of the original plug weld holes can ...
Other materials:
Instrument Panel Wiring Harness Replacement
Removal Procedure
Remove instrument panel compartment assembly. Refer to Instrument
Panel Compartment Replacement.
Remove instrument panel wiring harness (2) from instrument panel tie bar
(1).
Disconnect electrical connectors.
Installation Procedure
Ins ...
Front Bumper Impact Bar Replacement
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery ...
Relieving Fuel Pressure Warning
Warning: Remove the fuel tank cap and relieve the fuel system
pressure before servicing the fuel system in order to reduce the risk of
personal injury. After you relieve the fuel system pressure, a small amount of
fuel may be released when servicing the fuel lines, the fuel
injection pump, or ...
