Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Locate and mark all the necessary factory welds of the rear bumper impact bar stud plate.
Note: Note the number and location of welds for installation of the service assembly.
- Drill all factory welds.
- Remove the rear bumper impact bar stud plate.
Rear Bumper Impact Bar Stud Plate Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the rear bumper
impact bar stud plate as noted from the original panel.
Note: If the location of the original plug weld holes can ...
Other materials:
Rear Compartment Lid Hinge Torque Rod Replacement
Preliminary Procedure
Remove rear compartment lid. Refer to Rear Compartment Lid Replacement.
Special Tools
BO-125 Torque Rod Lifter
For equivalent regional tools, refer to Special Tools.
Rear Compartment Lid Hinge Torque Rod - Right Side
Tip
Only use the special tool to remove and i ...
Steering Knuckle Replacement
Preliminary Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the
Vehicle
Remove the wheel bearing and hub assembly. Refer to Front Wheel Bearing
and Hub Replacement.
Separate the outer tie rod end from the knuckle. Refer to Steering
Linkage Outer Tie R ...
Installation Procedure
Cut the front compartment upper side rail in corresponding locations to
fit the remaining original panel. The sectioning joint should
be trimmed to allow a gap of one-and-one-half-times the metal thickness at
the sectioning joint.
Create a 50 mm (2 in) backing plate from the unused ...
