Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the rear bumper impact bar stud plate.

Note: Note the number and location of welds for installation of the service assembly.

  1. Drill all factory welds.

  1. Remove the rear bumper impact bar stud plate.
Rear Bumper Impact Bar Stud Plate Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Clean and prepare the attaching surfaces for brazing. Apply structural adhesive to the attaching surfaces. Position the rear bumper impact  bar stud plate on the vehicle. Verify ...

Other materials:

Low-Profile Tires
If the vehicle has P225/45R18 size tires, they are classified as low‐profile tires. These tires are designed for very responsive driving on wet or dry pavement, however, may produce more road noise and tend to wear faster. Notice: Low-profile tires are more susceptible to damage from road ...

Rear Compartment Lid Emblem/Nameplate Replacement (VCDi)
Rear Compartment Lid Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section. Procedure The part and surface should be 21C (70F) prior to installation. The vehicle should remain 21C (70F) for one hour after assembly to allow adhesive to deve ...

Instrument Panel
Instrument Panel Overview 1. Exterior Lamp Controls Front Fog Lamps Instrument Panel Illumination Control 2. Air Vents 3. Headlamp High/Low-Beam Changer Turn Signal Lever. Driver Information Center (DIC) Buttons. 4. Instrument Cluster 5. Driver Information Center (DIC) 6. Steering Wheel ...

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