Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the rear bumper impact bar stud plate.

Note: Note the number and location of welds for installation of the service assembly.

  1. Drill all factory welds.

  1. Remove the rear bumper impact bar stud plate.
Rear Bumper Impact Bar Stud Plate Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Clean and prepare the attaching surfaces for brazing. Apply structural adhesive to the attaching surfaces. Position the rear bumper impact  bar stud plate on the vehicle. Verify ...

Other materials:

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted    from the original panel. Clean and prepare the attaching surfaces for welding. Position the body lock pillar inner panel on the vehicle. Verify the fit of the panel. Clamp th ...

Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment
Ensure that the steering wheel is set in a straight ahead position. Loosen the tie rod jam nut (1). Adjust the toe to specification by turning the adjuster (2). Refer to Wheel Alignment Specifications. Caution: Refer to Fastener Caution in the Preface section. Tighten the tie ro ...

Installation Procedure
Prepare all mating surfaces as necessary. Align the front hinge pillar body reinforcement. Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing in locations where you can not apply   a resistance spot welder. Clean and prepare the attaching surfaces for spot welding a ...

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