Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Clean and prepare the attaching surfaces for brazing.
  2. Apply structural adhesive to the attaching surfaces.

  1. Position the rear bumper impact  bar stud plate on the vehicle.
  2. Verify the fit of the rear bumper impact bar stud plate
  3. Clamp the rear bumper impact bar stud plate into position.

  1. Spot weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Front Side Door Outer Panel Replacement (MAG-Welding)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools Note: According to different corrosion warranties, only the regional ma ...

Other materials:

Deployment Outside Vehicle - Steering Wheel Module, Instrument Panel Module, and Roof Rail Module
Deploy the inflator module outside of the vehicle when the vehicle will be returned to service. Situations that require deployment outside of the vehicle include the following: Using the SIR diagnostics, you determine that the inflator module is malfunctioning The inflator module is cosm ...

Customer Assistance Offices
Chevrolet encourages customers to call the toll-free number for assistance. However, if a customer wishes to write or e-mail Chevrolet, the letter should be addressed to: United States and Puerto Rico Chevrolet Motor Division Chevrolet Customer Assistance Center P.O. Box 33170 Detroit, MI 4 ...

Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-Brazing along the edges of the front wheelhouse panel rear reinforcement as noted from the original panel. Create a 5 x 18 mm (4/16 x 11/16 in) slot for MIG-Brazing where front wheelhouse front panel and front wheelhouse panel ...

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