Chevrolet Cruze Repair Manual: Front Side Door Outer Panel Replacement (MAG-Welding)
Special Tools
- BO-6396 Bonding Pliers
- BO-6392 Flanging Tool Kit
For equivalent regional tools, refer to Special Tools
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.
Installation Procedure
Clean and prepare the attaching surfaces for brazing.
Apply structural adhesive to the attaching surfaces.
Position the rear bumper impact bar stud plate on the vehicle.
Verify ...
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. Refer to ...
Other materials:
New Vehicle Break-In
Notice: The vehicle does not need an elaborate break-in. But it will
perform better in the long run if you follow these guidelines:
• Do not drive at any one constant speed, fast or slow, for the first 805 km (500
mi).
Do not make full-throttle starts. Avoid downshifting to brake or slow the v ...
Exhaust Flexible Pipe Replacement (1.6L LXT)
Removal Procedure
Warning: Refer to Hot Exhaust System Warning in the Preface section.
Warning: Refer to Protective Goggles and Glove Warning in the Preface section.
Open the hood.
Raise the vehicle by its full height. Refer to Lifting and Jacking the
Vehicle.
Remove the heate ...
Installation Procedure
Clean and prepare the attaching surfaces for welding.
Apply structural adhesive to the attaching surfaces.
Position the body rear end panel on the vehicle.
Verify the fit of the body rear end panel.
Clamp the body rear end panel into position.
Spot weld accordingly as no ...
