Chevrolet Cruze Repair Manual: Front Side Door Outer Panel Replacement (MAG-Welding)
Special Tools
- BO-6396 Bonding Pliers
- BO-6392 Flanging Tool Kit
For equivalent regional tools, refer to Special Tools
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.
Installation Procedure
Clean and prepare the attaching surfaces for brazing.
Apply structural adhesive to the attaching surfaces.
Position the rear bumper impact bar stud plate on the vehicle.
Verify ...
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. Refer to ...
Other materials:
Removal Procedure
Warning: Refer to Cracked Window Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Note: Position the vehicle on level ground and move the front
wheels to the straight-ahead position.
Disconnect battery.
Remove quarter window ...
Tail Lamp Replacement
Preliminary Procedures
Open and support the rear compartment
lid.
Remove the body side trim panel replacement in order to expose the tail
lamp pocket nuts. Refer to Body Side Trim Panel
Replacement - Left Side.
Tail Lamp Bolt (Qty: 2)
Caution: Refer to Fastener Caut ...
Installation Procedure
Clean and prepare the attaching surfaces for welding.
Position the roof rear header panel (1) on the vehicle.
Verify the fit of the panel.
Clamp the roof rear header panel into position.
Spot weld accordingly as noted from the original panel.
Apply the sealer ...
