Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Align the front side door outer panel.
  2. Verify the fit of the front side door outer panel.

  1. Clamp the front side door outer  panel into position.
  2. Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .

  1. Continue to hammer in stages along the hem flanges.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Install the outside rearview mirror. Refer to Outside Rearview Mirror Replacement.
  4. Install the front side door outside handle. Refer to Front Side Door Outside Handle Replacement
  5. Install the front side door. Refer to Front Side Door Replacement
  6. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  7. Install all related panels and components.
  8. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  9. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. Refer to ...

Front Side Door Outer Panel Replacement (MIG-Brazing)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools. Note: According to different corrosion warranties, only the regional m ...

Other materials:

Climate Controls
The heating, cooling, defrosting, and ventilation for the vehicle can be controlled with these systems. Vehicles without Air Conditioning 1. Temperature Control 2. Bi-level Air Mode 3. Floor Air Mode 4. Vent Air Mode 5. Fan Control 6. Driver and Passenger Heated Seats (If Equipped) 7. Re ...

Engine Oil Life System
When to Change Engine Oil   This vehicle has a computer system that indicates when to change the engine oil and filter. This is based on a combination of factors which include engine revolutions, engine temperature, and miles driven. Based on driving conditions, the mileage at which an oil ...

Installation Procedure
Cut the front hinge pillar body in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused portion of ...

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