Chevrolet Cruze Repair Manual: Front Side Door Outer Panel Replacement (MIG-Brazing)
Special Tools
- BO-6396 Bonding Pliers
- BO-6392 Flanging Tool Kit
For equivalent regional tools, refer to Special Tools.
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.
Installation Procedure
Align the front side door outer panel.
Verify the fit of the front side door outer panel.
Clamp the front side door outer panel
into position.
Pre-flanging the flange with BO ...
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. Re ...
Other materials:
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front
compartment upper side rail as noted from the original panel.
Clean and prepare the attaching surfaces for welding.
Position the front compartment upper side rail on the vehicle.
Verify the fit of the fr ...
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove the front side door. Refer t ...
Rear Compartment Lid Weatherstrip Replacement
Rear Compartment Lid Weatherstrip
Procedure
Start at the upper corner of the rear compartment opening and pull the
weatherstrip away from the rear
compartment opening flange.
Position the weatherstrip in the upper corner of the r 2. ear
compartment opening.
Working downward alon ...
