Chevrolet Cruze Repair Manual: Front Side Door Outer Panel Replacement (MIG-Brazing)
Special Tools
- BO-6396 Bonding Pliers
- BO-6392 Flanging Tool Kit
For equivalent regional tools, refer to Special Tools.
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.
Installation Procedure
Align the front side door outer panel.
Verify the fit of the front side door outer panel.
Clamp the front side door outer panel
into position.
Pre-flanging the flange with BO ...
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. Re ...
Other materials:
Installation Procedure
Clean and prepare the attaching surfaces for welding.
Apply one-part windshield urethane adhesive as noted from the original
panel.
Position the roof panel (1) on the
vehicle.
Verify the fit of the panel.
Clamp the panel into position.
Spot weld accor ...
Rear Compartment Lid Emblem/Nameplate Replacement (VCDi AT)
Rear Compartment Lid Emblem Assembly
Caution: Refer to Exterior Trim Emblem Removal Caution in the
Preface section.
Procedure
The part and surface should be 21°C (70°F) prior to installation. The
vehicle should remain 21°C (70°F) for
one hour after assembly to allow adhesive to deve ...
Reporting Safety Defects to General Motors
In addition to notifying NHTSA (or Transport Canada) in a situation like this,
notify General Motors.
Call 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance
Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, call 1-800-263-3777
(English) or 1-800-263-785 ...
