Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove the front side door. Refer to Front Side Door Replacement.
  4. Remove the front side door outside handle. Refer to Front Side Door Outside Handle Replacement.
  5. Remove the outside rearview mirror. Refer to Outside Rearview Mirror Replacement.
  6. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Grind the edges of the front side door outer panel to separate the outer door panel from the door shell.

  1. Remove the front side door outer door panel.
  2. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair
  3. Straighten the edges of the door shell.
Front Side Door Outer Panel Replacement (MIG-Brazing)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools. Note: According to different corrosion warranties, only the regional m ...

Installation Procedure
Apply structural adhesive on the flanges of the front side door inner panel where the front side door outer panel bears on. Align the front side door outer panel. Verify the fit of the front ...

Other materials:

Environmental Fallout (Acid Rain)
Caution: Refer to Clearcoat/Ultraviolet Screeners Caution in the Preface section. Note: Always refer to the manufacturer's packaged instructions for the detailed procedures of materials used for compounding and/or polishing. Since the severity of the condition varies from area to area, proper ...

Installation Procedure
Align the rocker inner panel. Drill 8 mm (5/16 in) for plug welding along the edges of the quarter outer panel as noted  from the original panel. Clean and prepare the attaching surfaces for welding. Position the rocker inner panel on the vehicle. Verify the fit of ...

Exterior Windnoise
Warning: Refer to Assistant Driving Warning in the Preface section. Exterior windnoise is louder when the vehicle is driven with one or more windows down. Exterior windnoise occurs when air passes over the body panels, the seams, or the openings. Use the following items during the test drive i ...

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