Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove the front side door. Refer to Front Side Door Replacement.
  4. Remove the front side door outside handle. Refer to Front Side Door Outside Handle Replacement.
  5. Remove the outside rearview mirror. Refer to Outside Rearview Mirror Replacement.
  6. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Grind the edges of the front side door outer panel to separate the outer door panel from the door shell.

  1. Remove the front side door outer door panel.
  2. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair
  3. Straighten the edges of the door shell.
Front Side Door Outer Panel Replacement (MIG-Brazing)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools. Note: According to different corrosion warranties, only the regional m ...

Installation Procedure
Apply structural adhesive on the flanges of the front side door inner panel where the front side door outer panel bears on. Align the front side door outer panel. Verify the fit of the front ...

Other materials:

Rear Bumper Impact Bar Replacement
Preliminary Procedure Remove the rear bumper fascia. Refer to Rear Bumper Fascia Replacement. Rear Bumper Energy Absorber Nut (Qty: 6) Caution: Refer to Fastener Caution in the Preface section. Tighten 40 Nm (30 lb ft) Rear Bumper Impact Bar Special Tools and Equipment ...

Frontal SIR System Description
The frontal supplemental inflatable restraint (SIR) system consists of the following components: AIR BAG indicator located in the instrument cluster Inflatable restraint sensing and diagnostic module (SDM) Inflatable restraint passenger presence detection system Inflatable restraint Pass ...

Installation Procedure
Position the front end upper tie bar (1) on the vehicle. Verify the fit of the front end upper tie bar. Clamp the front end upper tie bar into position. Braze accordingly. Braze accordingly. Grind down weld seams as needed for related panels and components. Clean a ...

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