Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Apply structural adhesive on the flanges of the front side door inner panel where the front side door outer panel bears on.
  2. Align the front side door outer panel.
  3. Verify the fit of the front side door outer panel.

  1. Clamp the front side door outer  panel into position.
  2. Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .

  1. Continue to hammer in stages along the hem flanges.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Install the outside rearview mirror. Refer to Outside Rearview Mirror Replacement.
  4. Install the front side door outside handle. Refer to Front Side Door Outside Handle Replacement.
  5. Install the front side door. Refer to Front Side Door Replacement.
  6. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  7. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  8. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Disabling and Enabling. Disconnect the negative battery cable. Re ...

Rear Side Door Outer Panel Replacement (MAG-Welding)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools. Note: According to different corrosion warranties, only the regional m ...

Other materials:

Rear Vision Camera (RVC)
This vehicle may have the RVC system. Read this entire section before using it. The RVC system can assist the driver when backing up by displaying a view of the area behind the vehicle. WARNING The RVC system does not display children, pedestrians, bicyclists, animals, or any other object loc ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Dis ...

Frame and Underbody
Specifications Engine Shield Replacement Preliminary Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Engine Shield Bolt (Qty: 4) Caution: Refer to Fastener Caution in the Preface section. Tighten 40 Nm (30 lb ft) Engine Shield Front Comp ...

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