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Chevrolet Cruze Repair Manual: Rear Side Door Outer Panel Replacement (MAG-Welding)

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Rear Side Door Outer Panel Replacement (MAG-Welding)

Special Tools

For equivalent regional tools, refer to Special Tools.

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.

Installation Procedure
Apply structural adhesive on the flanges of the front side door inner panel where the front side door outer panel bears on. Align the front side door outer panel. Verify the fit of the front ...

Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Disabling and Enabling. Disconnect the negative battery cable. Re ...

Other materials:

Heated Oxygen and Oxygen Sensor Caution
Caution: Do not remove the pigtail from either the heated oxygen sensor (HO2S) or the oxygen sensor (O2S). Removing the pigtail or the connector will affect sensor operation. Handle the oxygen sensor carefully. Do not drop the HO2S. Keep the in-line electrical connector and the louvered end fr ...

Symptoms - Squeaks and Rattles
Table 1: Rattle Coming From the Side Rail Table 2: Rattle Under Vehicle at Higher RPM Table 3: Thump From Rear of Vehicle on Bumps Table 4: Glass Knock Coming From the Rear of the Vehicle When Driving Over Bumps Table 5: Rattle Coming From Door Table 6: Squeak When Operating Doors Table 7: S ...

Rear Side Door Weatherstrip Replacement - Door Side
Rear Side Door Check Bolt Caution: Refer to Fastener Caution in the Preface section. Tighten 25 N·m (19 lb ft) Rear Side Door Weatherstrip - Door Side Procedure Unclip weatherstrip   from rear side door. When removing protective liners from adhesive tape, be care ...

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