Chevrolet Cruze Repair Manual: Rear Side Door Outer Panel Replacement (MAG-Welding)
Special Tools
- BO-6396 Bonding Pliers
- BO-6392 Flanging Tool Kit
For equivalent regional tools, refer to Special Tools.
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.
Installation Procedure
Apply structural adhesive on the flanges of the front side door inner
panel where the front side door outer panel bears on.
Align the front side door outer panel.
Verify the fit of the front ...
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the
Preface section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. Re ...
Other materials:
Installation Procedure
Align the rear compartment floor panel.
Drill 4 mm (3/16 in) for rivets along the edges of the rear compartment
floor were you cant apply a resistance spot welder.
Clean and prepare the attaching surfaces for
spot welding and riveting.
Apply structural adhesive to all a ...
Installation Procedure
Clean and prepare the attaching surfaces for welding.
Position the roof rear header panel (1) on the vehicle.
Verify the fit of the panel.
Clamp the roof rear header panel into position.
Spot weld accordingly as noted from the original panel.
Apply the sealer ...
Turn Signal Switch Replacement
Preliminary Procedure
Remove the steering column upper trim cover. Refer to Steering Column
Upper Trim Cover Replacement.
Remove the steering column lower trim cover. Refer to Steering Column
Lower Trim Cover Replacement.
Turn Signal Switch
Procedure
Disconnect any elec ...