Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove the rear side door. Refer to Rear Side Door Replacement.
  4. Remove the rear side door outside handle. Refer to Rear Side Door Outside Handle Replacement.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Grind the edges of the rear side door outer panel to separate the outer door panel from the door shell.

  1. Remove the rear side door outer door panel.
  2. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Straighten the edges of the door shell.
Rear Side Door Outer Panel Replacement (MAG-Welding)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools. Note: According to different corrosion warranties, only the regional m ...

Installation Procedure
Align the rear side door outer panel. Verify the fit of the rear side door outer panel. Clamp the rear side door outer  panel into position. Pre-flanging the flange with BO-63 ...

Other materials:

Hydraulic Clutch
For vehicles with a manual transmission, it is not necessary to regularly check brake/clutch fluid unless there is a leak suspected. Adding fluid will not correct a leak. A fluid loss in this system could indicate a problem. Have the system inspected and repaired. When to Check and What to Us ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted from the original panel. Clean and prepare the attaching surfaces for welding. Apply one-part windshield urethane adhesive as noted   from the original panel. Position the roof ...

Hood Primary Latch Release Cable Handle Replacement
Preliminary Procedure Remove the front side door sill trim plate. Refer to Front Side Door Sill Trim Plate Replacement. Hood Primary Latch Release Cable Handle Procedure Pull down the hood primary latch  release cable handle. To release the handle, pull down the cable and unhook ...

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